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Engineering Excellence. H. Miura JGC Corporation. October, 2009. JGC office. Contents. Introduction to JGC Our Challenges Our Way Forward Collaboration with Intergraph Questions to Attendees. JGC Corporation. Based in Yokohama Japan Turnover US$ 4.5 B (in fiscal year 2008)
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Engineering Excellence H. Miura JGC Corporation October, 2009
Contents • Introduction to JGC • Our Challenges • Our Way Forward • Collaboration with Intergraph • Questions to Attendees
JGC Corporation • Based in Yokohama Japan • Turnover US$ 4.5 B (in fiscal year 2008) • Offices & Subsidiaries 16 in Japan and 33 Overseas • Global JGC Manpower 9,200 • Feasibility, FEED, EPC, O&M and Business Investment • Experience of 20,000 Plants in over 70 Countries
Business Areas Refineries Petrochemicals & Chemicals FPSO Industrial LNG GTL Medical Facilities & Research Laboratories IGCC/Gasification Gas Processing LR Coal – Upgrade/CWM CCS CDM
Global JGC Europe Paris Office London Office Almaty Office JGC Europe JGC UK M.W. Kellogg Asia Beijing Office Bangkok Office Singapore Office Jakarta Office Hanoi Office JGC Shanghai JGC Korea JGC Malaysia JGC Philippines JGC Indonesia JGC Singapore JGC Descon Technoserve JGC Construction Middle East Abu Dhabi Office Tehran Office JGC Arabia JGC Middle East JGC Gulf Intn’l Africa Alger Office Arzew Office JGC Algeria JGC Nigeria America JGC USA JGC Energy Development USA JGC Venezuela Oceania Perth Office
Our Challenges We observed in 2003 to 2004, i.e. Initial stage of the booming market • Very large scale projects being planned • Increased workload for EPC’s • Existing workflow a constraint Concerns to ; • Maintain engineering quality & schedule • Enhance engineering capacity • Control costs Engineering innovation was essential
Our Challenges Actions for “Engineering of the future” • 5 years (2005 to 2009) plan • Headed by a dedicated team • Participation of all EPC disciplines • Verify results through pilot projects Vision • Simple - Highly standardized and easy to learn, even fit for new comers • Smart – Sophisticated & integrated, reuse of information • Proactive - Strategic and early completion of basic design to ease schedule constraint • Investing in the future of our business
Our Challenges • In applying SPE ; • Integration, especially data correlation among SPPID, SP3D and SPI • Inject human intelligence • Leverage of “Automation” in 3D • Include value added inhouse software • Global operation • Numerous End-User standards • Multi offices • Virtual single office • Manuals and procedures • Education & training
JGC Extensions “Automation” in 3D • Equipment parameters to shape modelling • Piping shape check • Pipe support selection • Pre-engineered platforms
JGC SPE 3D Utility Program & Custom Shape Program 11
SP3D Evaluation SPE Integration (SPPID, SPI, SP3D w/SPF) Automation for SP3D Pilot Project (SPPID, SPI, SP3D Integration) SM3D Trial Use SPRD-SP3D Spec/Catalog Integration Final SPE Integration Test Evaluation & Development Test Project 1st Production Project Production Project 2006 2007 2008 2009 2010 Activities to establish a new engineering platform
Efforts by JGC • New workflow under development • Smart interface between disciplines • Manhour reduction • Designer friendly Contributed to ; • Maintain engineering quality & schedule • Reduction of manual work & minimize re-work • More work with the same people • Ready for the future
Our Way Forward Transparency & accountability of engineering Data integration & management Incorporate JGC intellectual property Life cycle management of information Technology transfer to the next generation
Collaboration with Intergraph Requests to Intergraph • Coordination among SP suite • Improved software performance in use of Mega projects • New version to enable updating existing data • Announce new release with accurate delivery dates and functional contents
Collaboration with Intergraph Long term win-winrelationship • Discussions for SPE roadmap • Face-to-face communication • Direct contact with focal point and/or right persons • Feed back by contractor for phenomena & response time of software under large data volume
Questions Grateful for views by attendees on ; • Legacy vs defacto standards • Cross compatibility of SP suite and others • Usage of API
Thank youfor your attention Engineering of the Future