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GRP Sectional Water Storage Tanksu2019 panels are obtained from the process of chopped fiberglass and unsaturated polyester resin under high pressure and temperature.<br><br>Contact us - 919845333446 / 91 98881 40909 <br>Mail id - sales@pipecogroup.com<br>Visit our website: https://pipecogroup.com/
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COMPANY PROFILE Mumbai office: PinNo.400101 515AutumnGroveLokhadwalaTownship AkurliRoadKandivaliEastMumbai Mob No: +919845333446 BangaloreOffice: PinNo.560027 No.5,(OldNo.21/2),Arekempanahalli, Bengaluru-India Mob No: +919845333446 Email: Web: sales@pipecoindustries.com www.pipecogroup.com Email: Web: sales@pipecoindustries.com www.pipecogroup.com
INDEX I. ABOUT US .............................................................03 II. OURGROUP OF COMPANIES.........................................04 III. OURPRODUCTS .......................................................05 IV. CERTIFICATIONS.....................................................06 V. GRP HOT PRESSEDMOULDEDWATERTANK....................07 -10 VI. CATALOGUE...........................................................11 -27 VII. BOLTEDZINCALUMINIUMSTEEL WATERTANK..............28 VIII.GLASS FUSEDSTEEL WATERTANK..............................29 IX. STEEL TANKS ....................................................30 X. CATALOGUE...........................................................31 -51 XI. SECTIONALSTAINLESSSTEELWELDINGWATER TANK.......52 XII. CATALOGUE ............................................................53 -61 XIII.MANUAL ................................................................62 -76 XIV.PROJECTREFERENCES ...............................................77 -80 2
ABOUTUS PIPECO INDUSTRIESis a company specializesin the developmentandproductionofGRP SectionalWaterTanks, Bolted Zinc AluminumWaterTanks, GlassFused SteelWaterTank, SectionalStainlessSteelWelding WaterTanks. Ourlarge-scale plantand research centerare dedicated to ongoing development andproductiontoleadtheindustry. Ouradvanced technologyhasreceived ISO, WRAS (UK), BSEN (UK),PSB(SINGAPORE)Certificatesandisgarneringworld acclaim. Inaddition, customers withacorporateideologyrootedinplacingour first, webaseourManagementandProduct this Developmentupon foundation of trust, contributing to technological enhancement. innovation,qualityimprovementandadded In orderto carry outsuch customer-oriented management, we constantly keepin mind the prioritiesof stringentquality managementand environmentalprotection. In following, we adopted ISO productquality and environmentalmanagement standardsfromthe very beginning and oureffortsto growas an environmentalfriendly company along withourcustomersare neverending. Weaskforyourcontinuinginterestandsupport.Thankyou. ExcellentinClean&HygienicandNon-leakage. GRPSectionalWaterStorageTank. 3 www.pipecogroup.com
OVER GLOBALPRESENCEOFPIPECOGROUP FR PIPECOGROUPOFCOMPANIES PIPECO KOREA PIPECOINDUSTRIES PIPECOTANKS PIPECOFIBERGLASSINDUSTRY LLC PIPECO TANKS MUSCAT LLC PIPECOTANKSTRADING–AJMAN PIPECOTANKS TRADINGLLC–DUBAI PIPECOINDUSTRIES PIPECO TANKS EST. PIPECOBAHRAINW.L.L. PIPECO TANKS TRADING WLL PIPECOEGYPT 4
OURPRODUCTS FR • GRP HotPressedMouldedSectionalWaterTanks • GRP InsulatedSectionalWaterTanks • GRPNon-InsulatedSectionalWaterTanks • BoltedZincAluminum SteelWaterTank • GlassFusedSteelTank • SteelWaterTank • SectionalStainlessSteelWeldingWaterTank www.pipecogroup.com 5
CERTIFICATES FR Addafooter 6
CERTIFICATE This istoCertifythattheManagementSystemof PIPECOINDUSTRIES NO .5,OLDNO.21/2,AREKEMPANAHALLI,BENGALURU, URBAN,KARNATAKA-560027,INDIA hasbeenauditedand foundtocomplywiththerequirementof ISO9001:2015 QualityManagementSystem Forthe followingactivities : MANUFACTUREANDSERVICEOFGRPWATERTANKS,WATERPUMPS,ZINCALUMINUM WATERTANK,HOTDIP GALVANIZEDTANKSANDGLSWATERTANKS TheValidityofCertificateissubjecttoregularsurveillanceauditonorbeforeabovementioneddates andit'sonlyvalidaftersuccessfulsurveillancewithcontinuationletterissuedbyUCSPL CurrentDateofCertification: 14/10/2022 CertificationNumber: UCS8022B00234 InitialDateofCertification:14/10/2022 DateofExpiry: 13/10/2025 1stSurveillanceAudit 13October2023 2ndSurveillanceAudit 13October2024 KAB-QC-80 AuthorisedSignatory UNIVERSALCERTIFICATIONSERVICESPVT.LTD. E-mail:universalcertificationservices@gmail.com Web:www.universalcertification.co.in ThiscertificateofregistrationremainthepropertyofUniversalCertificationServicesPvt.Ltd.andshallbereturnedimmediatelyuponrequest. Thevalidityofthiscertificatecanbeverifiedathttp://eng.kab.or,kr OfficeAddress - #1301, 254, Beotkkot-ro,Geumcheon-gseoul, RepublicOf Korea
FR 1. GRP HOT PRESSED MOULDED SECTIONALPANELWATERTANKS GRP Water tank panel is designed with special shape for maximizingsafetyagainststressanddeformation,soithas betterstructuralstrengththannormalcircledesignedpanel. As GRP water panel is manufactured by oil-hydraulic press under high temperature and high pressure, it maintains top waterpressurestrengthandthereisnodimensionaldeviation bytemperaturechange. GRPInsulatedSectional WaterTanks GRPNon-InsulatedSectional WaterTanks There is non-woven fabric with excellentadhesioninsideGRPNon- Insulated panel, ensuring shape stabilityofpanelthroughoutlonger timeperiods. Excellentinsulationfrom40-50mm ofGRPmaterialitselfwithEco- friendlyPolyurethaneheatinsulating material prevents freeze and water condensation. There is non-woven fabric with excellentadhesioninsideGRPNon- Insulated panel, ensuring shape stabilityofpanelthroughoutlonger timeperiods. www.pipecogroup.com 7
TECHNICALCHARACTERISTICS FR PanelStrength:HydrostaticPressurex6(Safety Factor) Wind Velocity : 60 m/sec RoofLoad:120Kgf/m AmbientTemperature:55°C(Max) WaterTemperature:65°C(Max) SeismicLoad:PeakGroundAcceleration PGA=0.25(GroupA) SeismicZone: B2 UpgradedDesignAvailablefor HigherSeismicZones: (GroupB)0.25<PGA<0.40 (GroupC)PGA>0.40 www.pipecogroup.com 8
FR • GRPHOT PRESSEDMOULDEDSECTIONALPANEL • WATERTANKS • -INTERNALLYREINFORCED • Itispossiblethatvariouscapacity’sdesignandflexiblespace • shouldbeusedbyGRPpanelstandardized. • Excellentwatertightness,hygienicconditionsandnonleakage appliedinternallyreinforced(Stainless). www.pipecogroup.com 9
FR GRPHOTPRESSEDMOULDEDSECTIONALPANEL WATERTANKS -EXTERNALLYREINFORCED www.pipecogroup.com 10
FR CATALOGUE www.pipecogroup.com 11
G R O U P PipecoGRPSectionalWater Tank PIPECOTANKS(KOREA)isacompanythatspecializesinthedevelopmentandproduction of GRP Water tanks. Located in Gimhae, Korea our large-scale plant and research center are dedicatedtoongoingdevelopmentandproductiontoleadtheindustry. We are specialized in manufacturing and installing GRP tanks and other GRP Products. Our advancedtechnologyhasreceivedISO,WARAS(UK),PSB(SINGAPORE)qualitycertificates.we haveexpandedourpresenceinmorethan35countriesand1Tankgettingcompletelyinstalled every24hours In addition, with a corporate ideology rooted in placing our customers first, we base our Management and Product Development upon this the foundation of trust, contributing to technologicalinnovation,qualityimprovement,andaddedenhancement. Tocarryoutsuchcustomer-orientedmanagement,weconstantlykeepinmindtheprioritiesof stringentqualitymanagementandenvironmentalprotection.Inthefollowing,weadoptedISO productqualityandenvironmentalmanagementstandardsfromtheverybeginning,andour effortstoGrowthasanenvironmentallyfriendlycompanyalongwithourcustomersarenever- ending. We askforyourcontinuinginterestandsupportkindlyshare yourrequirementsviaemailat sales@pipecogroup.com 02
G R O U P THERMALCONDUCTIVITY,EXPANSIONANDCONTRACTION Non-insulatedpanels have240timesless thermalconductivitythan metal,ensuringstable temperature.Modularpanels withlowthermalcoefficient andflexiblefoodgradesealant ensurealeak-freedesign ThermalProperties 1/K(W/M.K) 50mm 25mm InsulatedInsulated Normal Steel PROTECTIONAGAINSTUVRAYS Excellentultraviolet(UV)resistant characteristicsandperformanceensures highmechanicalpropertiesandweather resistanceevenafter35yearsofuse 03
G R O U P GeneralSpecifications STANDARD: BSEN13280:2001andBritish StandardBS7491Part3:1994 01 MATERIALS: SheetMouldingCompound(SMC)consists ofbelowspecificationResin-Isophthalic unsaturatedpolyesterresinconformingto BS3532specificationFiberGlass-Lowalkali fiberglassconformingtoJISR3411toR3417 orBS3396,BS3496,andBS3749 specifications. 02 TESTINGMETHOD: 03 BS2782 MANUFACTURINGPROCESS: HotpressedSMCcompression moulding 04 TANKSTRUCTURALSUPPORT: External:HotDippedGalvanisedSteel 05 Internal:SS316 RoofSupport:GRPPipes SEALANT: 06 Non-toxicPVCFoam BOLT,NUTS,WASHERS: ExternalStandard:SS316A4Grade (OptionalSS304) InternalStandard:SS316 (In-contactwithwater) 07 LADDER: Roof:Standard :SS316 (OptionalSS304) ExternalStandard:HotDippedGalvanised Steel,300mmwidth 08 Internal Optional :StandardGRP :SS304and316, 300mmwidth WATERLEVELINDICATOR: Standard:DirectReadingClearTubeType Optional:ReversedReadingMechanical BallFloatType(Cat&Mouse) 09 NOZZLEPANEL: 10 FlatPanelswillbeprovidedonrequest EXTERNALBRACEDSYSTEM: :HotDippedGalvanized SteelInternalNone (metalfreeinside,non -partitionedtankonly) External 11 RoofSupport:GRPPoles 04
G R O U P GRPPanelTypeandSize WallPanel PIPECO 1Mx2M 1Mx1.5M 0.5Mx1M 0.5Mx2M 0.5Mx1.5M 1Mx1M 1Mx1M 0.3Mx1M 0.5Mx0.5M 0.5Mx1M BasePanel RoofPanel DrainPanel 1Mx1M ManwayPanel 1Mx1M 1Mx1M 0.5Mx1M0.5Mx0.5M 1Mx1M 1Mx2M 0.5Mx1M0.5Mx0.5M GRPPanelCompositionbyHeight Heightofwatertank 6.0m.H 5.5m.H PIPECO PIPECO 5.0m.H 4.5m.H PIPECO PIPECO 4.0m.H 3.5m.H PIPECO PIPECO 3.0m.H 2.5m.H PIPECO PIPECO 2.0m.H 1.5m.H PIPECO PIPECO 1.0m.H 0.5m.H 0m.H 1x1.5D 1x1C 1x2D 1x1B 1x1.5D 1x2D 1x1.5D 1x2D 1x1.5D 1x2D 1x1C 1x1B 1x1C 1x1B 1x1C 1x1B 1x1SA1x1SA1x1SA1x1SA1x1SA1x1SA 1x1IIA1x1IIA1x1IIA1x1IIA 1x1IIIA1x1IIIA 1x1E 1x1.5D 1x2D E C D C B B D C B B C B B SA B SA B SA SA SA SA IIA SA IIA SA IIA IIA IIA IIA IIIA Gradeofbasepanel IIA IIIA IIIA IIIA IIIA IIA Gradeofdrainpanel Flat,0.5X1D Flat,1X1D IIIA IIIA IIA Gradeof wall-basepanel IIIA IIIA IIIA CurrentAgradeUnifytoSAgrade Current IAgradeUnify to IIA grade 05
InternallyReinforcedSystem Itispossiblethatvariouscapacitydesignandflexiblespace shouldbeusedbyGRPpanelstandardizedExcellentwater tightness,hygienicconditionsandnon-leakage appliedinternallyreinforcedstay(Stainless) G R O U P Manwaypanel 1 Externalladder 2 Roofsupportpipe 1 Internalladder 3 Internalbracket 4 InternalTie-Rod 5 Externalbracket Cornerbracket 7 8 6 Flangebar,Flatbar Waterlevelgauge 15 16 Nameplate 9 Wall-Bottombracket 10 Cornerframe 12 Skidbaseframe 14 Sealingtape 13 BoltsandNuts 06
G R O U P InternallyReinforcedSystem 1 5 2 4 1 6 9 8 16 3 15 7 10 10 12 13 GRP GRP(Pultrusion) STS316 07
G R O U P G R O U P ExternallyReinforcedSystem Roofsupportpipe:GRP(Pultrusion) 9 Manwaypanel 1 Roofbar 5 Externalladder 2 Internalladder 3 Externalmainbar Internalbracket 6 4 Externalbracket 7 14 Nameplate Waterlevelgauge 13 12 Sealingtape 8 Cornerframe 10 Baseframe 1 BoltandNuts 08
G R O U P ExternallyReinforcedSystem 1 2 5 6 13 9 14 3 1 7 8 12 4 10 09
G R O U P PanelphysicalProperties StressAnalysisofGRPPanel GRPWaterTankpanelisdesignedwithspecialshapeformaximizingsafetyagainststressanddeformation, so it has better structural strength than normal circle designed panel As GRP Water panel is manufactured by oil-hydraulicpressunderhightemperatureandhighpressure, itmaintainstopwaterpressurestrengthandthere isnodimensionaldeviationbytemperaturechange. ExcellentHeatInsulation DrawingofthepanelJointPart/CornerPart CompositionofInsulationPanel ExcellentinsulationofGRPMaterialitselfwithEco-friendlyPolyurethaneheatinsulatingmaterial preventsfreeze&watercondensation. Thereisnon-wovenfabricwithexcellentadhesioninsideGRPinsulatedpanel,ensuringshapestability ofpanelthroughoutlongertimeperiods. GRPinsulatedpanelwith4layerstructureensureexcellentinsulatingeffect Thicknessofinsulatedpanel:40-50mm 10
Strength&Durability G R O U P ComparisonwithOtherTypesofTanks 11
G R O U P InstallationSpace StandardofBaseConcretePAD InstallationandSpace FormaintenanceofGRPtank,itneedextraspaceatleast 600mm-100mmfromwalland1000mmfromceiling PartitionInstallation (NonPartitionType) (PartitionType) 12
G R O U P Earthquake-ProofSkidBaseSystem Heightofwatertank2.5mH Heightofwatertank4m GRPSectionalPanel,Puttingwaterto85%ofwatertankheight,Earthquake-ProofStrength5.0 Resultofskid basestrengthreview (Safety Factor2.0) 13
G R O U P MaintenanceControl UserRegulationMaintenanceItems Cautionthedamagetothewatertankfromoutsideshock DonotusetheGRPwatertankforotherunapprovedpurpose.(Forexamplechemicalstoragetank) Donotdismantleinternalcomponentsorchangeittoothercomponentswithoutofficialapproval. Prohibittoinstallunapprovedcomponentsornon-consentequipment. Keepstandardwaterlevelatalltimes.(Uppermosttierodissoakedinwater) InstallationandCaution Thewaterlevelshouldbeovertierodpositionallthetime.(Over85%oftankheight) Checktheflatnessofconcreteplinth.(Tolerance:2mm) Checkwatertankpanel'scrack. Checkdeflectionofwallpanel.(maximumupto1%ofwatertankheight) Checkgenerallyforleaksordrips. Theinteriorofthetankshouldbecleanedtwoormoretimesayear:aftercleaning,youneedto checkwhetherthewaterqualityinthetankisproperornot. Organicsolventincludingthinner,acetoneandchlorinebleachcannotbeusedtocleanthe exteriororinteriorofthetank. Whencleaningoncecompartmenttheinsideofthetank,keepthewaterlevellessthan50% attheothercompartment. Thetankcannotstoreanythingexceptnormaltemperaturedrinkingwater. Allinternalsupportsshouldbecheckedforcorrosion,ifcorrosionisfounditshouldberectified immediately. Checkthatalltierodshouldbetightened. Checkthatallpipeworkconnectedtotanksuitablybraced. Checkthatthestructuralsupportsunderthetankareingoodcondition. Checkthatoverflowsarefitted. WhenCleaningtheinsideoftank,donotinterfacewiththejointseals. Ifthereareladdersfittedtothetanks,ensurethattheyhavenotbeendamagedandaresecurely fastenedtothetank. Ifoverflowand/orairinletscreensarefitted,checkthattheyhavenotbecomeblocked. PipecoKoreawillnotbeartheresponsibilityfortheproblemscausedbyyourfailuretofallowthe above mentioned recommendations, inadequate strength or uneven of concrete plinths or naturaldisasters. 14
G R O U P CertificatesofGRPWaterTanks Getting all international certificates and Test reports for GRP Water tank Realizationofcustomersatisfactionthroughqualitymanagementsystem GRPWatertankofbestqualitywithcompetitiveprice GRPWaterTanksCertificatesandTestReports 15
PIPECOAJMAN UnitedArabEmirates PIPECOINDUSTRIES India Tel: +97167459878 Fax:+97167459877 www.pipecogroup.com sales@pipecogroup.com Tel: +97142438356 Fax:+97142438360 www.pipecogroup.com sales@pipecogroup.com Tel: +97167487714 Fax:+97167459877 www.pipecogroup.com sales@pipecogroup.com Tel: +97477214844 Tel: +97477475888 Fax: +97477214844 www.pipecogroup.com salesqatar@pipecogroup.com Tel: +966 557198474 www.pipecogroup.com sales@pipecotanks.com Tel: +919845333446 www.pipecogroup.com sales@pipecogroup.com PIPECOKOREA Korea www.pipecogroup.com sales@pipecogroup.com PIPECODUBAI UnitedArabEmirates PIPECOTANKSUK UnitedKingdom www.pipecogroup.com sales@pipecogroup.com PIPECOGROUP UnitedArabEmirates PIPECOAFRICA Zimbabwe Tel: +263778930545 www.pipecoafrica.com sales@pipecoafrica.com PIPECODOHA Qatar PIPECOJOHANNESBURGTel:+27837428224 SouthAfrica Fax:+27671355251 www.pipecoafrica.com sales@pipecoafrica.com PIPECORIYADH SaudiArabia PIPECOEGYPT Egypt Tel:+201112130408 Tel:+201000630106 www.pipecogroup.com salesegypt@pipecogroup.com PIPECOBAHRAINW.L.LTel:+97317300426 KingdomofBahrain Fax:+97317742568 www.pipecogroup.com salesbahrain@pipecogroup.com PIPECOJORDAN Jordan www.pipecogroup.com sales@pipecogroup.com PIPECOINDUSTRYLLCTel:+96890115888 PIPECOMUSCATLLCTel:+96892277629 PIPECOWESTAFRICA Ghana Tel:+23324 4141303 Tel:+233273998141 www.pipecogroup.com sales@pipecogroup.com www.pipecogroup.com salesoman@pipecogroup.com Oman
FR 2.BOLTEDZINCALUMINUMSTEELWATERTANK Zinc Aluminum Bolted Tanks are manufactured from steel sheet which has been continuously coated with zinc and aluminumtoprovidetheexcellentcorrosionresistancewhich is commonly experienced by tanks that are exposed to the harshestofatmosphericconditions.Aluminuminthecoating provides barrier protection to the steel whilst the zinc componentprovidessacrificialcutedgeprotection. Storagefor:FireFighting,RawWaterStorage,ProcessWater, DomesticWater,Potable&RainwaterApplications. Addafooter 12
FR 3.GLASSFUSEDSTEELWATER TANK GFSSteelTanktechnologyisoneofthepremierecoating technologyinthestoragetankmarket. Moltenglassreactswithsteelplatesurfacetoformaninertand inorganic bond, which combines the strength and flexibility of steelandoutstandingcorrosionresistanceofglass,soGFS Tankscanprovidemanyadvantageoverstandard weldedandepoxypaintedstoragetanks. Addafooter 13
FR • 4.STEELWATERTANK • PipecoEnameloffersAISI304/31steelstoragetanks,bothbolted andwelded,withwiderangeofcapacitiesandconfigurationsto meettheprojectrequirements. • Our steel storage tanks are great options for numerous applications and can constructed in different and heights for samecapacity,whichallowsidealspaceutilizationandintegration of your projects. All our steel tanks meet or exceed AWWA D103~09,ISO9001,NSF61,FDAandotherinternationalstandards. • Theyareusedinavarietyofapplicationsincluding: • BiogasTanks • AgriculturalWaterTanks • WastewaterTanks • FireProtectionWaterTanks • LeachateTanks • DryBulkStorageTanks • PotableWaterTanks • MunicipalSewageTanks • AnaerobicDigester www.pipecogroup.com 14
FR CATALOGUE www.pipecogroup.com 15
BOLTEDZINCALUMINUM,GALVANIZED, GLASSFUSEDTANKS(GLS) FIRETANKS | DOMESTICWATERTANKS PROCESSWATERTANKS|WASTEWATERTANKS PIPECOINDUSTRIES
ABOUTUS PipecoGroupis a manufacturerof‘WaterStoragesSteelTanks’,hasearned a reputation for quality and service by manufacturing superior storage systems, which can trace its originbacktotheindustrialthatsentwavesofinfluencearoundtheworld.Wewereone ofthefirstsuppliersofMetalWaterTanksandourexperienceinstoringliquidandgrain insteelfabricatedthinwallcylinderdatesbacklongbeforetheadventofmetaltanks. Fromthentothepresentdaythecompanyhasevolvedthroughouttheyearstobecome aninnovativemanufacturerandourintentiontoremainatforefrontofthisbusinesssector has already been established, with key preferred supplier status being achieved with majorcompaniesthroughouttheworld. OurProductsaredesignedandmanufacturedunderAS1397Std. We guarantee our products, and we never compromise with quality standards, and it beatsthebestinthemarketatpresent.Ourproductshavemadetheirgraspalsowiththe overseasmarketandgettingexcellentfeedback. We are so well connected with our quality of the products that we receive positive feedback from our valuable customers, and many of our vendors are also immensely satisfiedwithourproductsandservices. We ask for your continuing interest and support. If you have any requirements you can reachusviasales@pipecogroup.com
BOLTEDZINCALUMINUM • Why UseOurWaterStorageTanks? • As Tank Suppliers,weensurethateveryreservoirsuitsthespecificrequirementsofour Clientsandthatthestoredwateriscleanandodorless. • OurWaterStorageReservoirsaretoughandmaintenancefree • TANKAPPLICATIONS • Industrial: Food, beverage, pharma, automobile, engineering, textile, electronics, OEM’s etc.Alltheindustriesneedaconstantsupplyofwaterfordifferentapplicationslikefire, process,domestic,drinking,DMwaterandmanymoreapplications. • Commercial & Agricultural: it is unthinkable that we can get along today without a constant supply of water in our daily lives. We do not only need water only for human survivalbutalsoforagriculture&commercialuse. • FEATURES: Customized, tough construction, fine finish, durable, reliable water storage for: firefighting, raw water storage, process water, domestic water, potable & rainwater applications. • BOLTED TANKS: Zincalume bolted tanks are manufactured from steel sheet which has been continuously coated with zinc and aluminum to provide the excellent corrosion resistancewhichiscommonlyexperiencedbytanksthatareexposedtotheharshestof atmosphericconditions.Aluminuminthecoatingprovidesbarrierprotectiontothesteel whilstthezinccomponentprovidessacrificialcutedgeprotection. • FIRE PROTECTION: Standard of construction for fire fighting tanks - positive head or suction lift wherever possible, horizontal centrifugal pumps shall be used, installed with a positivesuctionheadinaccordancewiththefollowing: • Atleasttwothirdsoftheeffectivecapacityofthesuctiontankshallbeabovethe levelofthepumpcenterline • Thepumpcenterlineshallbenomorethan2mabovethelowwaterlevel ofthe suctiontank • Installingapipecofiretankwillgiveyouapositiveheadandsuctionliftwhichisalways suggestedandidealfor a firefightingsystem. • INDUSTRIALWASTEWATERANDPROCESSING:Thetreatment of wastewateris essentialpriortoreinjectionintothewatergridorbeforewaterisre-usedinprocessing works. With ever-increasing water costs tied with limited availability and increasingly stringentlegislation oncontamination,globally, this asanareaofkeyinteresttoclients in the following sectors: Municipal water treatment, Mining, Food & Beverage, Pharma, PulpandPaper,Animalprocessing,Manufacturing,AutomobileandAncillaries.
TECHNICALDETAILS STEELSPECIFICATIONS ‘Ultra-high tensile low alloy steel’ offers exceptionally high yield strength, very fine molecular structure of steel and controlled internal purity. It combines outstanding mechanical properties like extremely high strength, fatigue resistance and toughness with good formability and weldability. In some applications abrasion / wear can result fromtheactionofabrasivesubstancesinthesteelsurfaceandbecauseoftheactionof load,impactetc. This typeofsteeliscapableofresistingabrasion/wear&tear.Dueto low carbon equivalent values ©< 0.42% This type of steel doesn’t require pre or post heatingforwelding.Moreover,itisinsensitivetocoldcrackingandsuitablefor alltypes ofarcwelding.
TECHNICALDETAILS • LINER /TANKMEMBRANE • Theliners aremade by pvc,reinforced with compressed multilayernylonmeshwithoptionslikebutylrubberorEPDM. Liners are pre-fabricated as one piece ‘bag’ to fit inside the water tank. These are non-sticky and chemically stabilized. Withwater inflow,ittakestheshapeofthetank.Theseliners aremade of food grade, anti-algae material andareUV stabilized. These are also made according to anti-cracking technology and testedup to 600,000 foldsbeforeany cracking. • TECHNICALDETAILSOFTHELINER: • Hardness(TestMethodBS903A26):65+5IRH • Modulusat300%Elongation(TestMethodBS903A2):Min.5.0Mpa • TensileStrength(TestMethodBS903A2):Min.9.0Mpa • ElongationatBreak:Min.400% • TearStrength(TestMethodBS903A3C):Min.30kn/m • Adhesion(TestMethodDIN-53337):12da/N • Finishing:GlossyLacquered(BothFace) • ACCESSORIES NOZZLE SPRIALLADDER LADDER&SAFETYCAGE GOOSE ROOFVENT ROOFVENT HOLDDOWNBRACKET TURBINEVENT NUTS&BOLTS ROOFSTRUCTURE STIFFENER APPLICATIONS • LeachateWasteWaterStorage • AnaerobicWaterStorage • ChlorinationWaterStorage • SludgeHoldingTank • DMWaterStorage • EqualizationWaterStorage • FireFightingWaterStorage • RainWaterStorage • AgriculturalWaterStorage • Underground or BasementWaterStorage • FishCultivationWaterStorage • CoalWashTanks • DrinkingWaterStorage • IndustrialWaterStorage • RawWaterStorage • IndustrialWasteWaterStorage • MunicipalWasteWaterStorage
ADVANTAGES • MAGNELIS/ZAM/Zinc Alume or 600gm/sq.meter Galvanized Steel as options for ultimate corrosion protection even at costal area or at any harsh and aggressive environment. • Ultra-HighTensileStrengthLowAlloySteelwithexceptionallyhighyieldstrengthand outstanding mechanical properties like good formability, weldability, exceptional/ wear&tearresistanceforheavydutyindustrialapplications. • Water Tanks can be designed for 250km/Hr wind speed and highest seismic zone consideration. • JS 1000 Coated or 300 Series Stainless Steel Fasteners and Nozzles for highest corrosionresistance,highlubricityandlessstress,NonToxicandFDAapprovedfor usearoundfoodproducts. • Chemicallycompatible,foodgrade,UVstabilizedlinedmadeofPvccompressedwith multi-layernylonmeshandliner-anti-cracktechnology,testedforcrackpreventionup to600,000folds. • Extremelyheavydutyandcompletehotdippedgalvanizedroofstructurewith‘I’or’Z’ beamroofrafters,multiplecompressionbeams,curvedspreaders,andtensionedrings. Roofpeakloadcanbeachievedupto22,000kg. • Ultra-High Tensile steel makes the tanks extremely light weight which transfer low loadtotheplatformandmakeitsuitableforoverheadinstallationswithminimum foundationrequirementandfastinstallationtank. • ExtremelyHighbasesteelhardness. • ExtremelyLowsolarheatabsorption. • Upto3Stiffenersperwallsheetwith‘W’profileor‘RoundColumn’profile.
GLASSFUSEDSTEELTANKS WHATISGLASS-FUSED-TO-STEELTANKS? Afterfiringat8200C-9300Chightemperature,the moltenglassreactswiththesteel plate surface to formaninertandinorganicbond,whichcombines the strength & flexibility of steel and outstanding corrosion resistance of glass, therefore GFS tanks canprovidemanyadvantagesoverstandard epoxy or welded painted storage tanks.Glass- Fused-toSteeltechnologyisthepremiumcoating technology in the storage tanks market, and GFS tanks arewidely used in bio-energy, municipal sewage,landfillleachate,industrialwastewater treatmentandotherapplications. GFS/ENAMELSHEETSPECIFICATIONS CATEGORY SPECIFICATION CoatingColor Black blue,Greyolive,Forest green,Cobaltblue,Deserttanetc CoatingThickness 10-18mils,250-450microns AcidandAlkalinityProof StandardPH:3~11SpecialPH:1~14 Adhesion 3,450N/cm2 Elastic 7.9*104MPA Hardness 6.0Mohs ServiceLife >30Years HolidayTest >1500V EasytoCean Smooth,Glossy,Inert,Anti-adhesion CorrosionResistance Excellent,Suitableforharsh environment
TANKSCOMPARISONCHART GLASSFUSEDTOSTEELTANKSPRODUCTIONINSTRUCTION PlateCNCCutting Inputting the confirmed drawing into the computer, boltholesandopeningswillbecutbyCNClasercutting machineautomatically. AutomaticEnamelSpraying Spraytheglasscoatingonbothsidesofthesteelpanels automatically. Coasting thickness is controlled within 250micronsto450microns. HighTemperatureFiring After enameling and drying, then firing steel panels in the oven at the temperatures ranging from 820 ºC - 930ºC,whichfacilitatestheinterfacialfusionreactions thatcombinethetwomaterials. QualityInspection Qualityinspectionisconductedduringand after fabrication, includingcoatingthicknesstest,1500V test,anti-acidtestandcolorconsistencytestetc.
ADVANTAGES • Shortconstructionperiod,costeffectivetanksolution. • Superiorcorrosionresistance,servicelifemorethan30years. • Easytoinstall,noneedforbiginstallationequipmentand/orveryskilledlabors. • Tankvolume iseasilyexpanded. • Itcanbedismantled,remove,andrelocated. • Elegantappearance,tankcolorcanbecustomized. • WHYCHOOSEPIPECOENAMELGLASS-FUSED-TO-STEELTANKS • More than30years’experience inEnameling TechnologyR&D • TheonlyGFStankmanufacturerwhich has abilitytoproduceenamelfritaswell • Strict Engineering DesignStandard:AWWAD103,OSHA,NSF61,ISO28765 etc. • TheonlyAsianGFSmanufacturewhichcanbewidelyacceptedinUASmarket • ProfessionalExperiencewithInternationalMarket • SuccessfulGFStanksprojectsreferencesinmorethan80countriesworldwide.
GFSTANKSAPPLICATIONFIELDS Power andEnergy • Biogas•FlyAshSilo•BoilerFeedwater • BiomassEnergy•DIWater•ReverseOsmosisWater • ProcessWater•CoalStorage•FermentationTank WasteWater Treatment • BufferPool•AerobicReactor•BiologicalFilter • RegulationTank•AnaerobicReactor•LeachateStorage • WaterPurifyingTank•SedimentationContainer•SludgeTank • EffluentTreatment•IrrigationWater•AnimalWastes WaterSupplyandTreatment • PotableWater•Bitter-BrackishWater•BiologicalFilter • WaterPurifyingTank•DisinfectingWater•SedimentationContainer • ROWater •SeaWaterDesalinization•RawWater/FreshWater • Fire-FightingWater•IrrigationWater•ClarificationPool • LimeSilo•SalineWater/BrineWater•AerationTank IndustrialDry BulkStorage • Mineral•WoodProduct•Stone/Clay/Glass • Chemicals•Petrochemicals•MiningIndustry • Food•Plasthetics•Grain/Seeds
STEELTANKS • PipecoEnameloffersAISI304/31steelstoragetanks,bothboltedandwelded,withwide range of capacities and configurations to meet the project requirements. Our steel storage tanks are great options for numerous applications and can constructed in differentandheightsforsamecapacity,whichallowsidealspaceutilizationandintegration of your projects. All our steel tanks meet or exceed AWWA D103~09, ISO9001, NSF61, FDAandotherinternationalstandards.Theyareusedinavarietyofapplicationsincluding: • BiogasTanks•AgriculturalWaterTanks•Wastewater Tanks•Fire Protection Water Tanks • Leachate Tanks • Dry Bulk Storage Tanks • Potable Water Tanks • Municipal SewageTanks•AnaerobicDigester • Friendlytotheenvironment,nopainting,norust,andnosolvents. 01 02 • Superiorcorrosionresistance,servicelifeismorethan30years. ▶ ADVANTAGES 03 • Virtuallymaintenancefree,doesnotrequirescoating. 04 • Greenmaterialsandcanberecyclable. 05 • Hygienicmaterials–maintainsdrinkingwaterqualityintegrity.
GFS/SSTANKROOFOPTIONS • Glass–Fused–To–SteelRoof • Air-tightness,oftenutilizedforpressurizedstructuresand providea suitableoptionforodourcontrol • Coneshaperoofwithexternal/internalbeams • Viablesolutionfordemandingapplications • AluminumAlloyTroughDeckRoof • Economicaloptionforpotablewater,wastewater, andfire waterstorageetc. • Keepoutrainandwind,odourcontrol • Withoutair-tightness • Single&DoubleMembraneRoof • Superioroptionforanaerobicdigestionprocessedand biogasapplications • Airtightness,utilizedforbiogascollectionandodour control • IntegratedADtankwiththecoverontop,costeffective • FRPRoof • Suitablefornoair-tightnessrequiredsituationsuchas drinking water, agriculture, fire water, and wastewater storage • TheShapeofFRProofcanbedomeorflat • StainlessSteelRoof • Air-tightness,oftenutilizedforpressurizedstructuresand providesa suitableoptionforodourcontrol • Superanti-corrosionperformanceandlongservicelife • Viablesolutionforharshenvironments • AluminumDomeRoof • SelfSupportwithoutsupportcolumns • Withoutair-tightness