130 likes | 297 Views
3”. Ride Height Setup. Set rear spring with gauge provided in tool kit. If gauge is unavailable or using non production spring set rider sag to 3’’. Ski pressure can be adjusted from this starting point. + Ski Pressure. - Ski Pressure. Clickers Adjust Ride . Suspension Setup.
E N D
3” Ride Height Setup • Set rear spring with gauge provided in tool kit. • If gauge is unavailable or using non production spring set rider sag to 3’’. • Ski pressure can be adjusted from this starting point.
+ Ski Pressure - Ski Pressure Clickers Adjust Ride Suspension Setup Springs Adjust Handling & Balance
2011Team Tips • Gear 5-10 mph lower than anticipated top speed. (P2 will overdrive 10-15%) • 130# IFS springs (Stock are 100#) • Remove torsion bar and install given IFS shock valve code • Rear spring dependent on rider weight and track. (Stock is 190#) • Re valve Walker Shocks using valve code guide as a starting point. • Install jounce bumper on IFS shocks. • Install 4th wheel on rear axel. • High temp silicone on exhaust springs to decrease vibration. • Relocate capacitor to wire harness with zip ties. • If OEM throttle block is removed a resistor must be installed in the wire harness. • Fill oil bottle to top in distance races. (Amount of oil in bottle is deceiving) • Silicone belly pan. • Install oil/air separator
2012 Team Tips • Gear 5-10 mph lower than anticipated top speed. (P2 will overdrive 10-15%) • 100# IFS springs (Stock are 80#) • Remove torsion bar and install given IFS shock valve code • Rear spring dependent on rider weight and track. (Stock is 170#) • Re valve Walker Shocks using valve code guide as a starting point. • Install jounce bumper on IFS shocks. • Install 4th wheel on rear axel. • High temp silicone on exhaust springs to decrease vibration. • Relocate capacitor to wire harness with zip ties. • If OEM throttle block is removed a resistor must be installed in the wire harness. • Fill oil bottle to top in distance races. (Amount of oil in bottle is deceiving) • Silicone belly pan. • Install oil/air separator
New For 2012 • IFS (Improved strength moly arms not needed) • Upper Control Arm • Lower Control Arm • Spindle • Shock Length • Spring • Front Torque Arm Location • Front Track Shock Length • Ski • Ski Rubber • Built In Stud Protection
Chromoly A-Arms Kit (2010-2011Only) Available thru Race Dept RH Upper 1823834-458 LH Upper 1823833-458 RH Lower 1823832-458 LH Lower 1823831-458 Bulkhead Brace Kit Available thru Race Dept Skid Plate 2878155-070 2010-2011 Stud Protection 2878532 4 Wheel Axle Kit Wheel 1590459 Shaft 5333283 Part # List
13.5” oil line 2.25” oil line 1.75” oil line
Suggested Routing Tie oil filter to coolant hose Air vent to top of oil bottle Existing oil line to oil pump Tie oil hose to harness.
Install 90 degree fitting in top of oil bottle Existing oil line and filter
Chain Case Cover Removal Remove disk Sand burrs off shaft Pull collar off with battery terminal puller
Capacitor Relocation Original Mounting Relocated Zip tie to wire harness
LH Rear LH Rear LH Clutch Guard LH Front RH Front RH Rear Bulkhead Brace Kit Trim Edge Notch Clutch Guard Cut TPS Guard Drill Hole
Oil Pump Vent Part #s • Filter • WIX # 33082 • Polaris # 2520823 • Fitting #7050000 • Clamps #7080307