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Welding Equipment. Welder. The welder used in the Spanish Fork High Collision Repair Shop is a 135 amp wire feed Metal Inert Gas (MIG) welder. Shielding Gas. A 75% Argon 25% Carbon Dioxide (C25) gas is used to protect the weld puddle from contaminates.
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Welding Equipment UVU CRT 2009
Welder • The welder used in the Spanish Fork High Collision Repair Shop is a 135 amp wire feed Metal Inert Gas (MIG) welder. UVU CRT 2009
Shielding Gas • A 75% Argon 25% Carbon Dioxide (C25) gas is used to protect the weld puddle from contaminates. • This mix gives a quality flat weld that is beneficial for collision work. UVU CRT 2009
Gas Regulator • This is the pressurized gas regulator. • The optimum flow setting is 17 cubic feet/minute. UVU CRT 2009
Inside the Welder • .023 Continuous Wire Spool. • Leads to reverse the weld polarity. • Wire Tension Control UVU CRT 2009
Welding Gun Assembly Contact Tip Liner Gas Nozzle .023 Wire Gas Diffuser UVU CRT 2009
Contact Tip • Wire feeds through the contact tip which provides the electrical contact. • The contact tip is a wear item that should be replaced occasionally. UVU CRT 2009
Gas Nozzle • Used to focus the shielding gas over the weld puddle. UVU CRT 2009
Wire Liner • The wire feeds through the liner to the contact tip. • The liner is also a wear item that should be replaced when the wire feed is irregular. UVU CRT 2009
Welding Pliers • Combination style pliers for cutting welding wire and tightening contact tips etc. UVU CRT 2009
Clecos • Reusable blind rivet system used to secure overlapping panels. UVU CRT 2009
Air Drill • Drill 1/8” holes for the Clecos. • Drill 5/16” holes for spot welds UVU CRT 2009
Cut Off Tool • Abrasive disc used to cut sheet metal panels. UVU CRT 2009
Tin Snips • Aviation tin snips allow right and left hand cuts without deforming the metal. UVU CRT 2009
Roloc Angle Grinder • Roloc discs are designed to remove surface contaminates from the metal without thinning the metal. UVU CRT 2009
Panel Crimper • Used to crimp the edge of the panel for an offset lap weld. UVU CRT 2009
Vice Grips • Holding and securing panels for welding. UVU CRT 2009
Metal Hole Punch • 5/16” Metal Hole Punch. • Used for making holes in sheet metal for plug welds. UVU CRT 2009
Welding Tools • These are the basic tools that will be used to perform the welds required for completion of the welding and cutting steel module. • We will discuss there correct use in the lab portion of the class. UVU CRT 2009
References • Miller Electric Mfg. Co. Education. http://www.millerwelds.com/education/library.html, 2006. • Lincoln Electric Co. Lincoln Welders. http://www.lincolnelectric.com/, 2006. • Inter Industry Conference on Automotive Collision Repair. I-CAR Online Training. http://www.i-car.com/, 2006. UVU CRT 2009