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IMPORTATION OF IRON & STEEL AND METAL PRODUCTS UPDATES ON PROCEDURES AND LATEST DEVELOPMENT

IMPORTATION OF IRON & STEEL AND METAL PRODUCTS UPDATES ON PROCEDURES AND LATEST DEVELOPMENT. PRESENTATION OUTLINE. INTRODUCTION LIST OF TARIFF CODES: 187 Tariff Codes New Mandatory Standards for Aluminium Sheet and Foil FLOWCHART – CONSIGNMENT METHODS

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IMPORTATION OF IRON & STEEL AND METAL PRODUCTS UPDATES ON PROCEDURES AND LATEST DEVELOPMENT

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  1. IMPORTATION OF IRON & STEEL AND METAL PRODUCTS UPDATES ON PROCEDURES AND LATEST DEVELOPMENT

  2. PRESENTATION OUTLINE • INTRODUCTION • LIST OF TARIFF CODES: • 187 Tariff Codes • New Mandatory Standards for Aluminium Sheet and Foil • FLOWCHART – CONSIGNMENT METHODS • CONSIGNMENT VERIFICATION AND SAMPLING • DIFFERENT CHANGES BETWEEN CURRENT AND FUTURE COA ONLINE SYSTEM • OUR TESTING EQUIPMENT AND FACILITIES • SIRIM QAS INTL. SDN. BHD. – BRANCHES OFFICES AND FACILITIES • COA COSTING • CONTACTS AND PERSON-IN-CHARGE

  3. STATISTIC NO. OF APPLICATIONBy Product Type – Shah Alam

  4. STATISTIC NO. OF APPLICATION (JAN - JUNE 2011)By Port of Entry / Locations – SIRIM Shah Alam

  5. STATISTIC NO. OF APPLICATION (JAN - JUNE 2011)By Port of Entry / Locations – SIRIM Penang

  6. STATISTIC NO. OF APPLICATION (JAN - JUNE 2011)By Port of Entry / Locations – SIRIM Johor

  7. STATISTIC NO. OF APPLICATION (JAN - JUNE 2011)By Port of Entry – SIRIM Sarawak

  8. STATISTIC NO. OF APPLICATION (JAN - JUNE 2011)By Port of Entry – SIRIM Sabah

  9. LIST OF TARIFF CODES : • 187 TARIFF CODES • NEW MANDATORY STANDARDS FOR ALUMINIUM SHEET AND FOIL

  10. FLOWCHART – CONSIGNMENT METHODS

  11. CONSIGNMENT VERIFICATION AND SAMPLING

  12. CONSIGNMENT VERIFICATION AND SAMPLING Container Stationed at Inspection Bay

  13. CONSIGNMENT VERIFICATION AND SAMPLING (cont.) Products Stationed at Inspection Bay

  14. CONSIGNMENT VERIFICATION AND SAMPLING (cont.) Products Stationed at Factory

  15. CONSIGNMENT VERIFICATION AND SAMPLING (cont.) Sampling and Cutting Small Samples

  16. CONSIGNMENT VERIFICATION AND SAMPLING (cont.) Verification Process

  17. CONSIGNMENT VERIFICATION AND SAMPLING (cont.) Verification Process (Measurement)

  18. CONSIGNMENT VERIFICATION AND SAMPLING (cont.) Sampling and Cutting Big Samples

  19. CONSIGNMENT VERIFICATION AND SAMPLING (cont.) Sampling and Cutting Big Samples

  20. CONSIGNMENT VERIFICATION AND SAMPLING (cont.) Sampling and Cutting Big Samples (at Factory)

  21. CONSIGNMENT VERIFICATION AND SAMPLING (cont.) VERIFICATION AND SAMPLING REPORT

  22. PORT TRACKING SYSTEM - WEST PORT & NORTH PORT

  23. PORT TRACKING SYSTEM (West Port)

  24. BLOCK

  25. PORT TRACKING SYSTEM (North Port)

  26. YES

  27. DIFFERENT CHANGES BETWEEN CURRENT AND FUTURE COA ONLINE SYSTEM

  28. OUR TESTING EQUIPMENT AND FACILITIES

  29. MECHANICAL TEST Tensile Testing Involves straining a test piece in tension, generally to fracture for the purpose of determining mechanical properties. Servo Hydraulic Universal Testing Machine • Tensile • Shear Strength • Pull Out Test • Slip Test • Fatigue Test • Compression Dynamics Machine 1000 kN Instron 200kN

  30. ROCKWELL MECHANICAL TEST • Hardness Testing • Hardness is the resistance to plastic • deformation. • Determined by the ability of a material • to scratch another, diamond being the • hardest and talc the softer. BRINELL MICRO HARDNESS Load : Up to 3000 kg Ball Indentor : 5 & 10 mm Load range divide into two: - Micro = 1 to 1000 grams - Macro = above 1000 grams • Major loads for the Standard • Rockwell test are 60, 100, and 150 kg • HRA, HRB and HRC • According to ASTM E 18/ ASTM A 370

  31. MECHANICAL TEST • Charpy Impact Testing CHARPY TEST SPECIMEN • Capacity: • Up to 300 J • In House specimen preparation • According to BS 131 / ASTM A 370 / BS EN 10045-1/ AS 1544.2

  32. PORTABLE XRF (ALPHA) PORTABLE XRF (DELTA) CHEMICAL COMPOSITION TESTING EQUIPMENT WAVELENGTH DISPERSIVE X-RAY FLUORESCENCE SPECTROMETER SPECTROMETER SHIMADZU PDA-7000 • Elements analyzed: • Carbon, Silicon, Manganese, Phosphorus, • Sulphur, Nickel, Chromium • Total Elements : 32 Elements

  33. COATING MASS TEST TEST SAMPLE WEIGHING TEST SAMPLE EXTRACT COATING MATERIAL COATING MATERIAL EXTRACTED WEIGHING TEST SAMPLE AFTER EXTRACTION OF COATING MATERIAL

  34. TYPICAL PRODUCT & TENSILE TEST SPECIMEN PREPARATION CHANNEL ANGLE I-BEAM PIPE SHEET COIL CIRCULAR TEST SPECIMEN - AFTER TEST CIRCULAR TEST SPECIMEN - BEFORE TEST RECTANGULAR TEST SPECIMEN - BEFORE TEST RECTANGULAR TEST SPECIMEN - AFTER TEST

  35. TYPICAL PRODUCT (cont.) & TEST WIRE ROPE MANHOLE COVER & FRAME BREAKING LOAD TEST OF WIRE ROPE LOAD TEST PC STRAND BREAKING LOAD TEST

  36. SIRIM QAS INTERNATIONAL SDN. BHD.- BRANCHES OFFICES AND FACILITIES

  37. SIRIM PENANG SQAS FRONT COUNTER FRONT OFFICE XRF ANALYZER SPECTROMETER SHIMADZU PDA-7000 UTM 1000kN

  38. SIRIM JOHOR MAIN ENTRANCE FRONT OFFICE XRF ANALYZER SPECTROMETER SHIMADZU PDA-7000 UTM 1000kN

  39. SIRIM SARAWAK SQAS FRONT COUNTER FRONT OFFICE XRF ANALYZER UTM 1000kN UTM 200kN SPECTROMETER SHIMADZU PDA-7000

  40. SIRIM SABAH MAIN ENTRANCE FRONT OFFICE XRF ANALYZER UTM 1000kN SPECTROMETER SHIMADZU PDA-7000

  41. COA COSTING

  42. BACKGROUND OF COA COSTING • SIRIM QAS implemented COA since Nov 2008 with 57 tariff lines made Mandatory • COA application was processed and approved only from Shah Alam office • Initial Costing:- • Application/Processing Fee : RM 500 • Verification Fee : RM 2000 – RM 2500 • Testing Fees : Varies, depending on product standards

  43. BACKGROUND OF COA COSTING (cont.) • First Review : 2009 (Announced through letter to MITI, signed by SGM, SIRIM QAS) • Verification Fee has been capped to RM 2000 • Second Review : 2009 (Announced by SIRIM QAS MD, during briefing to Deputy Minister MITI, and agreed by MITI, MISIF and FMM) • Application Fee has been substantially reduced from RM500 to RM150. • Verification Fee standardized at RM1000, since SIRIM QAS started its COA activities at branches : Penang, Johor, Sabah and Sarawak. • Sampling Plan : Increased from 1 sample for every 100MT to 1 sample for every 250MT.

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