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PSM Compliance Made Easy: Using AutoCAD P&ID to Facilitate PSM Compliance

PSM Compliance Made Easy: Using AutoCAD P&ID to Facilitate PSM Compliance. Shane Kling & Jess Askey Co-Founders Environmental intellect. Process Safety Management. Process Safety Management, or PSM, rules require facilities to comply with OSHA regulations (29 CFR 1910.119)

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PSM Compliance Made Easy: Using AutoCAD P&ID to Facilitate PSM Compliance

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  1. PSM Compliance Made Easy:Using AutoCAD P&ID to Facilitate PSM Compliance Shane Kling & Jess Askey Co-Founders Environmental intellect

  2. Process Safety Management • Process Safety Management, or PSM, rules require facilities to comply with OSHA regulations (29 CFR 1910.119) • PSM is the proactive identification, evaluation and mitigation or prevention of chemical releases that could occur as a result of failures in processes, procedures, or equipment. • Process safety information (PSI) must be kept about hazardous chemicals used/produced

  3. Purpose • Prevent catastrophic releases of Highly Hazardous Chemicals (HHC) • Minimize consequences of HHC releases to employees and the community

  4. PSM Standard • Process Safety Information • Process Hazard Analysis • Operating Procedures • Training • Contractors • Pre-startup Safety Review

  5. PSM Standard • Mechanical Integrity • Hot-work Permits • Management of Change • Incident Investigations • Emergency Planning & Response • Compliance Safety Audits

  6. What’s Covered • Listed Chemicals in Appendix A • > 10,000 pounds of Flammable Liquids or Gases

  7. Examples of Covered Chemicals - Acetaldehyde - Chlorine - Nitromethane - Ethylamine - PerchloricAcid - Phosgene - TetramethylLead - Ketone - HF - NO

  8. Process Safety Information For equipment: • Materials of construction • P&IDs • Electrical Classification • Relief system design & design basis

  9. PSM Safety Fingerprint

  10. Example Crude P&IDOverview

  11. MOC – P&ID Editing

  12. Real-Time Reporting

  13. Implementation – How To Get Started • Piping & Equipment Intelligence using AutoCAD P&ID • Add Ei Validation Tool 1 – Convert P&ID’s

  14. Implementation – How To Get Started • Facility Specific • Stream Constituents • Streams • Equipment • Regulatory Requirements 2 – Data Mapping 1 – Convert P&ID’s

  15. Implementation – How To Get Started • Create Baseline Fingerprint 3 – Compliance Calculations 2 – Data Mapping 1 – Convert P&ID’s

  16. Implementation – How To Get Started • PSM Data Integration 4 – Systems Integration 3 – Compliance Calculations 2 – Data Mapping 1 – Convert P&ID’s

  17. Implementation – How To Get Started • Ongoing • Update to CAD Standards • Transparent • Leverage Additional Data Systems • Data Organization • Audit Management 5 – Operations & Maintenance 4 – Systems Integration 3 – Compliance Calculations 2 – Data Mapping 1 – Convert P&ID’s

  18. Summary • AutoCAD P&ID • Intelligent P&ID’s • Data Warehouse • Easy to Maintain • EiPSM Plug-in • Highlight PSM Covered Processes • Ei LDAR PSM Fingerprint

  19. Environmental intellect Any Questions? Contact: Shane Kling Email: shane@env-int.com Telephone: (312) 350-2076 URL: www.env-int.com

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