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ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.

ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş. Company Profile. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş. ÖZKAR has been started manufacturing business up in 1976 by;

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ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.

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  1. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş.

  2. Company Profile ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. ÖZKAR has been started manufacturing business up in 1976 by; Metal Forming, Stamping, Welding, Machining, Tool Design and Manufacturing, Forging and Assembly for various sectors but mainly Automotive. In beginning, ÖZKAR has started to supply parts to TTTI for TOYOTA 130L project. Following; major domestic and European Tier-1 suppliers has been added to customer portfolio.

  3. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. Capabilities • Metal Shaping, Forming, Stamping • Pipe Shaping • Welding • CNC Machining • Mold Design & Construction • Forging • Assembly • Laboratory

  4. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. OUR TEAM Total personnel : 86 Blue Collar : 75 White Collar : 11 Total University Educated Personnel : 9 Total Personnel from Technical College : 35 Spoken Languages English Italian German

  5. Design CAD/CAM ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. ÖZKAR A.S. is designing and manufacturing progressive, forming and die molds for various sectors mainly to automotive industry.

  6. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. Organisation

  7. Özkar Automotive ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. • ÖZKAR AUTOMOTIVE • has a clear vision and well established strategy, • has broad knowledge about the market, • continuously monitor the development of new Technologies and innovations, • has a diverse customer portfolio, • has experience in export and OEM, • manufacturing, value added depth compliant to local conditions, • has effective organizational structure, • has Professional Project management implemented in organisation, • conducts feasibility studies before accepting order, • aware of his maximum production capacity, • has principles of product liability which well known in entire company, • has ability to demonstrate required QAF’s, • IT based communication interfaces can be used.

  8. Management ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. Our Policy Right personnel will be placed into right place. Target shall be pure and understandable. Working liberty instead of continuous audits at process. Liberty for asking questions. Creative and innovational formation. Liberty in process instead of otocratic approach. Development of “desire of success“. Recconnaissance of human abilities. To detect creativities by obtaining brain-storm platforms. Rewarding humanitarian approaches. Appraising group synergies, rewarding and honoring.

  9. Our Targets ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. • 2008 Targets • Start-up for MRP-II application and implementation of bar-code system • TS 16949 from DEKRA and renw ISO 9001 standard • Rehabilitation of Laboratory department • Auto-control trainings for operators • Realizing new machine investments • Completion of institutionalizing and professionalizm in management • Realizing IT department • Targets for 2009 • Start-up realization for automation • Continuing for machine and equipment investments • Continuing in investment for laboratory equipments • ISO 18001

  10. Quality Assurance ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. • QUALITY • Sub-suppliers are inspected, selected following defined processes, • Supplier rating system installed • Proactive communication concerning sub-suppliers takes place, • Supplier takes complete responsibility for costs,properties, and part supply, • Product quality requirements clearly defined, • D-FMEA, P-FMEA implemented, • Customer 8D, internal 8D, supplier 8D, Kaizen, Poka Yoke, • Extensive document management system

  11. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. Quality Assurance and Laboratory

  12. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. Quality Certificates – ISO 14001

  13. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. Quality Certificates – ISO 16949 & ISO 9001

  14. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. Cooperated Establishments Fatec GmbH – GermanyTech. Universität Braunschweig – Germany İstanbul Teknik Üniversitesi – Türkiye St.Clair Polymers – UK

  15. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. Information Technologies • MRP – II Management System • AutoCad • Solidworks • Windows Server 2003 infrastructure • CATIA V5 CAD/CAM

  16. Lay-out ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. 5000 m² Closed Area

  17. PRODUCTION - Pressing / Stamping ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. 100 T. Ecc. Press (2) 125 T. Hydr. Pres 160 T. Ecc. Press (2) 160 T. Ecc. Press + Coil Winder 250 T "H Type" Ecc. Press 250 T. "H Type" Ecc. Press 400 T. "H Type" Ecc. Press 250 T. Ecc. Press (2) 30 T. Ecc. Press (3) 300 T. Ecc. Press 400 T. Ecc. Press 60 T. Ecc. Press (2) 80 T Ecc. Press Guillotine cutter (2) Marking Press "Hydr. 40 t." Marking Press "Hydr. 60 t."

  18. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. PRODUCTION – Machining Park & Assembly / Welding Unit CNC MILLING Supermax Vertical Mach. Centre (2) Supermax YCM Vertical Mach. Centre Mazak Vertical Mach. Centre 3 Axis CNC Lathe (KIA) Femco CNC Lathe CNC Lathe (KIA) (5) CNC Lathe (Okuma) (4) ASSEMBLY Circular Welding m/c Robotic Welding Unit Manual Welding Units (10) Oxygen Welding Line Spot Welding (5) Sanding Units (7) Riveting Unit Assembly Line Drilling Units (6)

  19. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. PRODUCTION – Mold Shop, Pipe Shaping, Forging FORGING UNIT Heating Unit (160 Amper) Forging Press Punch Press Cutter Unit MOLD SHOP - TOOLING Univ. Lathe (2) Univ. Milling Mach. Drilling Machines Surface Grinding Electro Erosion Unit Cutters 40 T. Hydr. Press PIPE SHAPING Circular Saw Automatic Band Saw Units (2) NC Pipe Bending (2 ad.) Rovelver Pipe Blow m/c Pipe Sanding Unit Surface Finishing Units

  20. Progressive Parts ÖZKAR OTOMOTİV PARÇALARI İMALAT SAN. A.Ş.

  21. Progressive Parts ÖZKAR OTOMOTİV PARÇALARI İMALAT SAN. A.Ş.

  22. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. Products - 1

  23. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. Products - 2

  24. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. Products - 3

  25. MALZEME KULLANIMI / MATERIAL CONSUMPTION (Tons) 1.400 1.200 1.000 800 600 400 200 0 2005 2006 2007 SAC / METAL SHEET ÇELİK / STEEL ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. Annual Material Consumption

  26. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. INVESTMENT & FORECAST

  27. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. Customer Portfolio Nanning Mengsida

  28. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. Turnover of first 9 months in 2008

  29. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. Shipment Distribution of first 9 months in 2008

  30. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. 2008 Customer Portfolio and 2009 Target

  31. CONTACT INFORMATION ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.Ş. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.S. (TOSB) TAYSADO.S.B. 3. Cad. 67. ParselSekerpinar – Gebze KOCAELI / TURKIYE Tel:+90 262 658 03 38 pbx  Fax:+90 262 658 03 41 web www.ozkarotomotiv.com main ozkar@ozkarotomotiv.com purchasing gulketmen@ozkarotomotiv.com projects proje@ozkarotomotiv.com quality kalite@ozkarotomotiv.com

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