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PV System Quality and Performance. Suryacon - Jan. 2018, Pune Vaman Kuber Founder & CEO, Solar Systems Solutions (Sol2Sys), Pune. Contents. Quality Design Aspects Electrical Design Highlights Safety and Protection Performance Monitoring Performance Optimization. Plant Generation.
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PV System Quality andPerformance Suryacon- Jan. 2018, Pune Vaman KuberFounder & CEO, Solar Systems Solutions (Sol2Sys), Pune
Contents • Quality Design Aspects • Electrical Design Highlights • Safety and Protection • Performance Monitoring • Performance Optimization Vaman Kuber
Plant Generation Vaman Kuber
Governing Factors • Generation • Performance Ratio • POA Insolation • Plant Availability • Performance Ratio • System Loss Factors • Module Degradation Vaman Kuber
Defining PR and CUF • Potential Energy = Rated Array kWp x (24 x 365) h • Capacity utilization factor (CUF) : Generation (kWh) / Potential Energy (kWh) • Rated Energy = Rated Array kWp x POA PSH • Plant performance ratio (PR):Generation (kWh) / Rated Energy (kWh) • Generation (kWh) = Rated Energy – Energy Losses • Generation (kWh) = Rated Energy x PR Vaman Kuber
System Loss Diagram Installation Operation Design Vaman Kuber
Quality-a step ahead! • Year on year performance for reduced LCOE • Quality is key to long term performance • Quality governs safety, reliability and durability • Standards Compliance is a good start • Quality Value Chain: Feasibility through to O&M Vaman Kuber
Factors governing Quality • Feasibility and Design Inputs • Components Selection and QAP • PV-Inverter-BoS Design Integration • Installation and Test Processes • Monitoring and Performance Evaluation • Operation and Maintenance Practices • Quality Checks, Feedback and Improvements Vaman Kuber
Quality Design Aspects • PV Module, Inverter and BoS Selection and QAP • Plant & Array Layout: Tilt, Inter-row Spacing, Inverter Placement • Safety & Protection: Human, Electrical, Grounding, LA, SPD • Electrical Design: PV-Inverter, Cabling, Protection, Switchgear, Power Evacuation • Structure Design: Wind Resistance, Material, Surface Treatment, Fasteners, pedestals • Monitoring and Communication Vaman Kuber
Quality Electrical Design • Module Power and Current Mismatch • PV-Inverter Sizing and Integration: • Max. Power Point Voltage, Grounding, PID • DC Overloading • Inverter MPP Tracking and Conversion Efficiency, Thermal Design • String level Monitoring • Protection: Fuses, SPDs • DC Cabling: • Layout Optimization • Sizing and Power Loss • Terminations- Number and Quality • AC Cable Sizing and Power Loss • Safety & Protection Vaman Kuber
Performance Monitoring • Energy Generation, POA Radiation and Module back surface temperature Monitoring • Daily, weekly, monthly and yearly performance evaluation • Compare with estimates and make corrections Vaman Kuber
500kWpPlant Performance Insolation Vaman Kuber
Performance Evaluation • DC Performance • kWp DC Rating • POA Insolation • DC Energy • Inverter Performance • AC Performance • kW AC Rating • AC Energy Vaman Kuber
Inverter Performance • DC and AC energy generation • Inverter power and energy efficiency • Inverter Performance Ratio • MPP input voltage, current and power • String current • Shading, soiling and connectivity Vaman Kuber
DC and AC Performance • Thermal loss • Soiling loss • DC cable loss • AC cable loss Vaman Kuber
Shadow Analysis MPPT Input Monitoring Vaman Kuber
Specific Generation • Base Line Specific Generation • POA Radiation and Expected Generation • Quantify Effect of Dust Vaman Kuber
Inverter Performance Vaman Kuber
Inverter Generation Profiles Generation Loss Vaman Kuber
Performance Optimization • Low temp variation of module power • Better response to low and diffuse light • Reduced mismatch of modules • Efficient module cleaning regime • Improved MPPT efficiency • Improved Inverter efficiency • Optimized DC and AC cable lengths and size • Reduced number of interconnections Vaman Kuber
System level Standards • IEC 62548 - Installation and Safety requirements for photovoltaic (PV) arrays including DC array wiring, electrical protection devices, switching and earthing provisions. • IEC 62446: 2009 - Grid connected PV systems – minimum requirements for system documentation, commissioning tests, and inspection. • IEC 61724 - Photovoltaic system performance monitoring - Guidelines for measurement, data exchange and analysis. • IEC61727 – Characteristics of the Utility Interface of PV Systems • CEA Technical Standard for Connectivity to Grid-2012 Vaman Kuber
Safety & Protection • IEC 62548: Installation and Safety requirements for PV Arrays • String, Sub-array and Array Overcurrent Protection Device • String, Sub-array and Array Disconnection Device • String, Sub-array and Array Cable Sizing • Equipotential Bonding and Protective Earthing • Earth Leakage Monitoring and Protection • System Earthing: IEC 62561-7 • Lightning Arrestor: IS/IEC 62305-1, 2, 3 and 4 • Surge Protection Devices: IEC 61643-11 (AC) and -31 (DC) Vaman Kuber
Solar PV Project Life Cycle Value Addition enhancesQuality, Performance and Returns Vaman Kuber
Quality Packs Vaman Kuber
Quality Pack Deliverables Vaman Kuber
Conclusion • Life Cycle Cost reduction by maximizing Generation • Maximum Generation by optimizing performance • Performance optimization by quality design integration, monitoring and feedback • Sustainability achieved through Quality Value Chain Vaman Kuber