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Round 1 Debrief - am. More folders Reallocate work to op 1 Change batch size/contents Make folders color agnostic Eliminate unnecessary paper work Eliminate stamping operation Quality at the source Takt times – 24 sec. (w), 40 sec. (g). Round 2 changes - am.
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Round 1 Debrief - am • More folders • Reallocate work to op 1 • Change batch size/contents • Make folders color agnostic • Eliminate unnecessary paper work • Eliminate stamping operation • Quality at the source • Takt times – 24 sec. (w), 40 sec. (g)
Round 2 changes - am • Reallocate work between stations - station 1 (kiting + steps 1-5) - station 2 (steps 6-8)- station 3 (step 9 + inspect height w/jig)- station 4 (stamp w/jig + oven) • Adjust plant layout- Listen to casey and stephen (get it right!) • Look downstream(Work only when downstream station is empty) • Assign new roles
Round 2 Debrief - am • OP3 builds to orders - kanban card from sales(yellow sticky note from Isaac) • Create FIFO lane (mixed color) upstream of ovens • Ovens handle mixed color boats • Vendor controlled inventory