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Advanced Well Control. NOIA 2019 Fall Meeting Wednesday, October 9, 9:30 a.m. – 10:30 a.m. Objective / Prize. Objective Evaluate two innovative technologies for well control – seawater injection and polymer plugs to reduce the risk of a blowout
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Advanced Well Control NOIA 2019 Fall Meeting Wednesday, October 9, 9:30 a.m. – 10:30 a.m.
Objective / Prize Objective Evaluate two innovative technologies for well control – seawater injection and polymer plugs to reduce the risk of a blowout • Longer-term focus: Commercialize the technologies • Near-term focus: Test technical maturity Prize • Safety & environment protection
Well-Control Bow Tie Well Hydrocarbon Release Subsurface evaluation and proper well design Drilling practices and oversight Drilling fluid and cement Competency / training BOP Polymers Polymers ROV Survey Capping stack Oil spill response Relief well Seawater Seawater Prevention Mitigation Benefit / Development Challenges Greater Smaller
Polymer Plug Concept Technology Highlights • Surface or Subsea mounted finite volume fast set resin/catalyst injection (customized to secs) • Activated with or without riser attached • Kill well by injecting mud below plug
Polymer Plug Concept • Current Status: • Demonstrated mechanical integrity for up to 20% mud contamination and piston loads of 15,000+ psi • Demonstrated reaction kinetics meets needs • Completed tests in a simulated BOP EXP-1778 tested specimen EXP-1778 untested specimen
Polymer Plug Concept • Studied polymer plug formation in a simulated BOP • Kerosene used as surrogate for reservoir liquids also tested drilling mud and water • Scaled flow rates matched residence time of fluids in a BOP with a failed blind shear ram • 100 second matches a 10 k bbl/day release • 20 seconds matches a 50 k bbl/day release • Mud temps were 50°C Leak orifice 2/3 up BOP Polymer plug formed within the BOP and stopped the flow of drilling mud into Hopper 2 Simulated BOP leaking fluid Pilot System
Seawater Injection concept Technology Highlights • Injection of high-rate seawater to create sufficient backpressure to allow bullheading of KWM • Possible use of cement/mud pumps if employed early • Dynamic balance of seawater and mud injection during final kill operation
SWI: Initial Results • Current Status: Steady state and transient analysis suggest that rig equipment likely sufficient to handle leak if caught early. Frac pumps available for larger leaks. • Next phase: Erosion of blind shear ram (BSR), Model leaks in the wellbore Steady State Analysis (URC) Transient Analysis (Add Energy)
Forward Plans • Complete notional designs for deepwater systems • Accumulator driven system • Battery driven system • Complete scale testing to determine minimum resin / catalyst volumes • Model seawater injection to control leaks in well bore • Promote Industry Interest • SPE ATCE 2017 paper describing polymer plugs (Paper 187318) • Submit peer-reviewed publications • Second phase feasibility of polymers plugs • Dynamic modeling of seawater injection • Establish Industry Participation • Form JIP to fund and mature concept • OOC agreed to promote and administer • Evaluating interest from industry / government
Phase 3 Funding Levels • Core participant ($250K / year) – Steering committee voting • Associate participant ($100K / year) – non voting • Industry group core participant ($500K / year) • Industry group associate participant ($200K / year) • JIP Term: 1 year periods until terminated by steering committee