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Predictive Maintenance

Predictive Maintenance. What is the prize? Degree of difficulty is on the rise Reduce marketplace redundancy The enemy is unplanned DT The prize is contribution to revenue. Predictive Maintenance. Requires a culture change PM is not tangible Not just sending someone to karate class

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Predictive Maintenance

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  1. Predictive Maintenance • What is the prize? • Degree of difficulty is on the rise • Reduce marketplace redundancy • The enemy is unplanned DT • The prize is contribution to revenue

  2. Predictive Maintenance • Requires a culture change • PM is not tangible • Not just sending someone to karate class • Every person in Operations must be involved • Mission for each department must be understood • Effective questioning • We have branded our culture change

  3. Force Field Predictive Maintenance and Management System • 1) Management Philosophy • 2) Predictive Maintenance Program

  4. Accountability Engine

  5. Responsibility Zones

  6. Control Report

  7. Knowledge Sharing Sessions

  8. Predictive Maintenance

  9. Force Field Rules • Decisions based on objective feedback • No complaining - useable ideas only • No assumptions

  10. Force Field Steps

  11. Reducing Unknown DT • Dancer position • Dover roller tension • Folder and unit detectors • Paster brush, bell and knife • Unit severers

  12. Results • RTP tension RPB from 25 to 400 • Reduced out of alignment detector shutdowns by 90% • Pressroom accountable for self-inflicted DT • Unknown DT being reduced by electronic snapshot • Every DT event; procedure vs FF hole

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