1 / 47

HM5000/6300S Horizontal Machining Center

HM5000/6300S Horizontal Machining Center. HM5000/6300S Development Background. HM500/600 was developed in 2003 for medium size work piece. HM500/600 was an improvement upon the HM60 which was developed in 1996.

rhoda
Download Presentation

HM5000/6300S Horizontal Machining Center

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. HM5000/6300S Horizontal Machining Center

  2. HM5000/6300S Development Background HM500/600 was developed in 2003 for medium size work piece. HM500/600 was an improvement upon the HM60 which was developed in 1996 Over 700 HM600’s and over 450 HM60’s have been sold worldwide mainly in North America and Japan. Target Markets are Automotive, Production Shops, Energy, Aerospace, Construction and Railway industries. • HM5000/6300S design focus is to Upgrade the HM500/HM600 specification and reduce the manufacturing cost.

  3. HM5000/6300S Increased Travel Capacity Expand X & Z axis travel from HM500/600 X axis：780→800mmZ axis：800→880mm Pallet center to spindle nose 150→70mm Enables the use of shorter tools

  4. HM5000/6300S Increased Tool Capacity Max. tool diameterφ250→φ270mm Max. tool length450→500mm Max. tool weight20→25kg Φ2７0 L=500

  5. HM5000/6300S Increased Rigidity New Column to bed design is 10% more rigid in Z axis Thrust HM600 ＨＭ６３００Ｓ

  6. HM5000/6300S Increased Rigidity Core Chilled, Double Anchored Ball screws X, Y & Z = 50mm DIA HM600 is 45mm DIA Large Cross Roller Slide way X = 65 mm, Y = 55 mm, Z = 65 mm Same as HM600

  7. HM5000/6300S Increased Speed Rapid Speed 54→60m/min0.6Ｇ→0.75G 75m/min（ＯＰ） for X,Z axis

  8. HM5000/6300S Upgrading the Reliability Y axis shutter utilizes double pantograph

  9. HM5000/6300S Upgrading the Reliability X axis shutter with dual pantograph Upper and Lower Right and Left

  10. HM6300S Upgrading the Reliability 　　２．Hydraulic piping stationery or strengthened steel braided Solid Piping from hydraulic unit to B axis Strengthened steel braided hydraulic hoses

  11. HM6300S Upgrading the Reliability Prevention from ATC shutter damage and ease of adjustment ＨＭ６００ Chain driven HM6300SHigh speed air cylinder

  12. HM6300S Upgrading the Reliability Minimizing the APC assembly parts by eliminating the bridge ＨＭ６３００Ｓ bridgeless, Hydraulic cylinder driven ＨＭ６００ bridge design, Cam driven

  13. HM6300S Upgrading the Reliability Belt driven B axis Same as HM500S & HM800S Less Noise Utilizing a Long Life No Expansion Driving Belt Belt drives a Nabtesco Speed Reducer

  14. HM5000/6300S Upgrading the Reliability One Gear Motor Drives the whole ATC mechanism A hydraulic cylinder performs the draw bar unclamping directly from the hydraulic unit Eliminates the ATC CAM on the back of the Spindle

  15. HM6300S Upgrading the Operation Floor Space Saving 2 APC Fork Design

  16. HM6300S Upgrading the Operation Left Side Mounted CNC for better approach to the machining area Large operator window

  17. HM6300S Upgrading the Operation A second Large Magazine window A single load station door

  18. HM6300S Upgrading the Operation Enclosure allows extra foot and knee space at loading station

  19. HM5000/6300S Upgrading the Operation Hydraulic Power unit Magazine Oiler - Standard Spindle Bearing Oiler - Standard Auto Greaser for slide ways and ball screws - Standard Centralized Operation and Maintenance

  20. HM5000/6300S Comparable with HM500/600 φ800mm (31.5”)×H 1,050mm (41.34”) (Same as HM600) Largest work diameter and height in class Max loadable weight 700kg(Same as HM600), 800kg (HM5000)

  21. HM5000/6300S Comparable with HM500/600 １２Ｒ 600Nm(443ft lbs) 54HP Spindle bearing bore φ100 (3.93”) Spindle units are the same as HM600

  22. HM5000/6300S Comparable with HM500/600 Standard: 12,000min-1 MS30/25kW420/238N･mφ100 bearing Option : 12,000min-1 MS40/25kW600/238N･mφ100 bearing ６００Ｎ・m spec. ４２０Ｎ・m spec.

  23. HM5000/6300S Maintaining the Reliability LED light is Standard Two Y axis Shower flushing nozzles Large Ceiling window High Volume Ceiling Shower Steeply inclined enclosure Coil Conveyors

  24. HM5000/6300S Top View of Stroke

  25. HM6300S Side View of Stroke

  26. HM5000/6300S Specifications

  27. HM5000/6300S Specifications

  28. HM6300S Top View

  29. HM6300S Front View

  30. HM6300S Side View

  31. MCH10000 Heavy Duty cutting Horizontal Machining Center

  32. MCH10000 Specifications ・Bang in Aero space parts which is hard to cutting material such as titanium and Inconel ・Bang in train, construction steel parts Unrivaled heavy duty cutting machine Main features ① Largest in class spindle torque⇒1,547NmOP:1,829Nm ② Enhanced rigidity ⇒ Thicker column and base ③ Reduced frictional resistance ⇒ hybrid guide way ④Eco friendly　⇒less electric consumption by gear driven

  33. ①Largest spindle torque on its class ３ step gear driven Φ１２０ spindle bearing Achieve heavy duty cutting Max. torque １，547Ｎ・ｍ OP：１，８２９Ｎ・m

  34. Ｗ 1.2Ｗ Ｄ Ｌ 1.3Ｄ 1.2Ｌ ②Enhanced rigidity 1)Base is 30% Thicker (D) 2)Column has 20% Wider from outer edges of the sliding surfaces (W) 3)Column has a 30% Longer Sliding Surface (L)

  35. Column MCH10000column MCH1000Ⅱcolumn

  36. ③Upgrading the table rigidity ・Taper Roller bearing combined with constant surface with turcite 　⇒upgrading the moment rigidity and damping effect Constant surface Roller bearing ④Eco friendly ・3 step gear driven spindle. 40% less electric consumption compared with built in motor ・ＬＥＤ light （２ set）standard

  37. ・　Ｘ，Ｚ axis with hybrid guide face (Turcite and the aerostatic bearing pad) which reduces frictional resistance under heavy load conditions improving positional and circular accuracy ・　Double anchored core chilled and enlarged size ball screw. Core chilled ball screw 　⇒Reduce the thermal displacement 　⇒Less lost motion ・　Balanced Twin Screw for Y axis 　⇒More Responsive Upgrading Accuracy

  38. Easy operation and maintenance ・　Steps for loading/Checking part in operation side ・　Centralized the maintenance equipment into one Area

  39. Efficient chip evacuation ・Upgrading the chip evacuation for column side 2 coil conveyor for column 2 coil conveyor for table

  40. ①Spindle motor standard（22kw）OP（ 26kw ） Spindle torque1,547N・m（Standard 22KW) 1,829N・m（OP 26KW) ②3 step gear driven （ Same as MCH1000Ⅱ）　 40% Less electric consumption than built in motor. ③Bearing Diameter（φ120mm　 ←φ100） Maximizing the high torque motor performance by 20% larger size bearing Oil Air lubrication （←Grease） ④ Enhanced rigidity for column and bed MCH10000 vs Previous Model MCH1000 II 1)Base is 30% Thicker (D) 2)Column has 20% Wider from outer edges of the sliding surfaces (W) 3)Column has a 30% Longer Sliding Surface (L)

  41. ⑤Hybrid guide for B axis Taper Roller bearing combined with constant surface with turcite 　⇒upgrade in the movement rigidity and damping effect ⑥Upgrading pallet clamp and table clamp force Pallet clamp force118kＮ　←103kN Table clamp torque（OP. BRT）　16,480Nm　←11,000Nm ⑦Larger size balls crew and stronger feed thrust X／Ｙ／Ｚ　　Φ63／Φ50x2／Φ63 30.6kN／ 33.9kN／ 30.6kN　← 17kN／17kN／ 17kN ⑧Faster rapid speed（24m/min　←12m/min） ⑨Balanced twin ball screw for Y axis balanced （ ←hydraulic balance） , MCH10000 vs Previous Model MCH1000 II

  42. ⑩Easy to accommodate special tools Max, weight（30kg ← 25kg）, Max tool length （660mm ← 500mm） ＡＴＣ equipment is transfer swing type ⑪Excellent chip evacuation（Column front and rear chip discharge has been upgraded） 2 coil conveyor for column 2 coil conveyor for table MCH10000 vs Previous Model MCH1000 II

  43. MCH10000 vs Previous Model MCH1000 II Slide way width X（220mm） Z（220mm） MCH-1000ⅡX（170mm） Z（190mm） B axis （Rotating axis） Taper roller bearing combined with constant surface. Outer diameter of rotation area ：φ780 MCH-1000Ⅱcross roller bearing outer diameter ：φ550 HM1000cross roller bearing outer diameter：φ650 Feed thrust（kN） X30.6Y33.9Z30.6 MCH-1000Ⅱeach axis17.0 HM1000X16.2Y20.0Z24.0 Pallet clamp method and location置 Mutli clamp φ680 MCH-1000Ⅱmulti clampφ565 HM1000multi clampφ610

  44. MCH10000 Specifications

  45. MCH10000 Front View 4,205 MCH1000Ⅱ4,033 HM10004,610(60MG) 5,１８５ MCH1000Ⅱ4,880 HM10005,530

  46. MCH10000 Side View Y、Zstroke 1270×1200 MCH1000Ⅱ1270×1020 HM10001400×1400 4,205 MCH1000Ⅱ4,033 HM10004,610(60MG) Max. work φ1750×Width. 1550×Height 14503t　（OP. 5ｔ） MCH1000Ⅱφ1450×1450 HM1000φ1970×1550

  47. MCH10000 Top View 7,395 MCH1000Ⅱ7,545 HM10008,195 X、Zstroke 1600×1200 MCH1000Ⅱ1600×1020 HM10001700×1400 5,185 MCH1000Ⅱ4,880 HM10005,530

More Related