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This study examines the environmental impact of FGD (Flue Gas Desulfurization) placement at the Mettiki Mine in Maryland, including issues related to sulfur content and discharge into the Potomac River. It also discusses the injection of metal hydroxide and the FGD addition to the injection mix. The study explores the Maryland permitting issues and presents the chemical analysis of FGD and raw mine water. The overall conclusion highlights the successful treatment of acid mine drainage parameters and the reduction of contamination risk. The project's long-term goals include neutralizing mine pool acidity and providing real-life data on CCB (Coal Combustion Byproducts) interaction with acid-producing mine waters.
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WET FGD PLACEMENT AT THE METTIKI MINE IN MARYLAND Mettiki Coal, LLC
Mettiki Coal Mettiki Coal, LLC
Operational Information • Began Operation in 1977 in A, B, and C mines • 1990 – 2006 D mine operated as Longwall mine • Drift mine into 8.5’ Freeport Seam Mettiki Coal, LLC
Environmental Issues: • Raw Sulfur content 1.9 to 2.3 % • “Major” Maryland Discharge into the Potomac River • 7 mm gallons per day annual average discharge • + $3 mm dollar treatment facility Mettiki Coal, LLC
Environmental Issues: • Raw Sulfur content 1.9 to 2.3 % • “Major” Maryland Discharge into the Potomac River • 7 mm gallons per day annual average discharge • + $3 mm dollar treatment facility Mettiki Coal, LLC
Metal Hydroxide Underground Injection • Initial injection into Buffalo deep mine - 1987 • discharge pH improvement from 5.3 to 7.0 • C/B - mine injection - 1988 • raw water pH improvement from 2.9 to 4.8 • Preparation plant 200 x 0 thickener underflow added Mettiki Coal, LLC
FGD addition to injection mix • February 9, 1995 DOMINION solicits for 2.25 mm tpy 10 year coal supply contract and FGD sludge removal services • August 31, 1995 VEPCO selects Mettiki to negotiate the contracts • December 1995, contracts signed Mettiki Coal, LLC
VEPCO Mt. Storm Unit 3 Scrubber • General Electric forced oxidation wet limestone • Designed for 2.3% sulfur • Limestone consumption = 14 tons per hour • 100 gallons of lime slurry per 1000 ACFM flue gas • Hydroclone / Drum vacuum dewatering • 80% solids final calcium sulfate product Mettiki Coal, LLC
Maryland Permitting Issues: • Hazardous Waste Program - • FGD is not considered Hazardous • 40 CFR 261.4 • COMAR 26.13.02.04-1.A(4) • Solid Waste Program - • injection does not fall under their regulations • Groundwater Discharge Program • Class 5 injection wells • Requires modification of existing NPDES permit Mettiki Coal, LLC
FGD Chemical Analysis (mg/L) * Mean analytical data. Multiple tests performed using standard TCLP extraction fluid, raw mine water, and dilute sulfuric acid Mettiki Coal, LLC
Raw Mine Water Analysis(mg/L) Mettiki Coal, LLC
Overall Conclusion: • Application of 740,000 tons of FGD at the Mettiki A, B and C mines between 1997 and 2002 treated AMD parameters and other metal ions without increased risk of contamination from other elements • Increases were limited to soluble salt constituents: Ca, Na, K, Cl and SO4 without approaching regulatory limits Mettiki Coal, LLC
Project Long Term Goals Neutralize mine pool acidity Reduce groundwater contact with pyrite and resultant acid production Provide an underutilized resource (mine voids) and reduce the surface area required for CCB storage Provide real-life data on CCB interaction with acid producing mine waters Mettiki Coal, LLC
Upgraded Injection System • Dump facility • Raw mine water slurry makeup • Pumped to AMD injection tank • commingled with alkaline hydroxide sludge • 14,000 feet HDPE pipeline to 2 boreholes • Design incorporates FBC ash characteristics Mettiki Coal, LLC