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CARBORUNDUM INDUSTRIAL. The New Surface Prep Belt Line. Joe Paquette & Paul Krupa July 2014. CARBORUNDUM FIBRATEX SURFACE CONDITIONING BELTS. Features. Benefits. Smear-free surfaces Great for aerospace alloys, high nickel and aluminum alloys C onsistent , repeatable finish
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CARBORUNDUM INDUSTRIAL The New Surface Prep Belt Line Joe Paquette & Paul Krupa July 2014
CARBORUNDUM FIBRATEX SURFACE CONDITIONING BELTS Features Benefits Smear-free surfaces Great for aerospace alloys, high nickel and aluminum alloys Consistent, repeatable finish Extends life & improves cut Produces clean, smooth surfaces Very low stretch Maintains shape, improves life • New Clean Bond™ tech • Proprietary technology • Unique technology • New flexible resin system • New premium A/O grain • New polyester backing Generates the right finish in one operation Provides a unique combination of good cut, finish, and life
Surface Prep Belt Availability THE PRECISE FLEX AND BACKING – BUILT-IN TO YOUR BELT SIZE A/O File Belts • Coarse, Medium, Very Fine • Extra Flexible • Low stretch poly backing • Stock ≤ 1” wide x 18” – 24” long
Surface Prep Belt Availability THE PRECISE FLEX AND BACKING – BUILT-IN TO YOUR BELT SIZE A/O Portable and Narrow Belts Regular Flex Low stretch poly backing • Coarse, Medium, Very Fine • Stock 1” – 6” wide x > 10” long
Easy Product Identification: Grit Size • Industry standard colors by grit size Application / Grit Recommendation Guide Carborundum non-woven belts are a combination of strong low stretch polyester backing, and quality abrasive, bonded together by a flexible resin with Clean Bond Technology. The open construction of Carbo Surface Prep non-woven material enables aggressive cutting action and improved surface finish while maintaining its non-loading feature.
Competitive Cross Reference MARKETS: Stainless steel fabrication (food industry, catering equipment), MRO (machining/metalworking, maintenance), Aerospace (investment cast parts, airframes), Energy (oil and gas pipelines, turbine refurbishment), Metal Fabrication. MACHINES: Used on portable file belt grinders and sanders both air and electric. Common machine manufacturers are Dynabrade, 3M, Chicago Pneumatic, Metabo, Makita among others. Narrow belt polishers and Bench stands.
Carbo Surface Prep A/O Case Study Finishing Marine Parts • ApplicationFinishing marine water filtration tanks • Material 304 stainless steel • Current Machine Dynafile II (20,000 RPM, 3/4"contact) • Competitive 3/4" x 18" medium grit A/O SCM Belt • Product • Carbo Product 3/4"x 18" A/O medium grit belt • Results Carbo Surface Prep belt benefits: • Increased life by 30% • Increased cut (MRR) • Equal surface finish • Decreased cycle time by 25%
Carbo Surface Prep Belt Test Examples Excellent results on stainless steel, carbon steel, aluminum & titanium