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Parts Distribution Center (Miami). The Global Leader in Quality Automotive Parts Supply. September 2, 2010. Operations Team Motto “There’s always a way to do things better…..….Find it” Thomas A. Edison. Content. Overview of Hyundai Mobis Overview of MPA & Mobis-Miami Operations
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Parts Distribution Center(Miami) The Global Leader in Quality Automotive Parts Supply September 2, 2010
Operations Team Motto “There’s always a way to do things better…..….Find it” Thomas A. Edison
Content • Overview of Hyundai Mobis • Overview of MPA & Mobis-Miami Operations • Overview of PDA Plus System • Overview of WOS System
Overview of Hyundai Mobis • Global player among OEM automotive parts suppliers • Ranked 12th overall in 2009 Top 100 global suppliers • Headquartered in Seoul, Korea • 2009 Sales exceeded U$11.2 billion • Two Business Divisions - Module Division specializes in supplying chassis, cockpit, front-end, ABS modules to manufacturing units with JIT sequencing - Service Parts Division supplies A/S Service parts to Hyundai-Kia distributors and dealers worldwide
Hyundai-Kia Automotive Group • HMC & KMC - Vehicle Manufacturing - Vehicle Service - Share common design platform - Fastest growing auto manufacturer in the world • Hyundai Mobis - Module - A/S Parts distribution - Top performing stock in Korean stock exchange • Combined revenue of U$114 billion in 2009
Overview of Mobis Parts America • A/S Parts Sales turnover of $800 million • 7 PDC’s in Continental USA • Service both Hyundai & Kia Dealers • Miami PDC - 100% export business - Services 80 Distributors in 37 countries - Build to design PDC, opened in June 2009
Service Area Mobis services dealers in all 50 states with each PDC being responsible for servicing a particular region. Dealers refer to the PDC falling in their geographic area as their “facing” PDC. All orders dealers place through their DCS (Dealer Communication System) or Hyundai’s Internet based system will be automatically routed to their facing PDC. KIA PDC KIA PDC MIAMI PDC KIA & HYUNDAI
Miami PDC Service Territory Multiple Region Specifications: C 26 Countries 53 Distributors Caribbean B 7 Countries 21 Distributors A 4 Countries 5Distributors
Pick Path-Bin Section SLOTTING: A, B & D CLASS
Pick Path-Bin Section SLOTTING: C, E & D CLASS
Strike Zone (Example) 10K 03~12 (KIA-FAST) 9 LEVEL 'D' CLASS 8 LEVEL 'D' CLASS 7 LEVEL 'D' CLASS 6 LEVEL 'A'~'B' CLASS 5 LEVEL 'A'~'B' CLASS 4 LEVEL 'A'~'B' CLASS 3 LEVEL 'A'~'B' CLASS 2 LEVEL 'A'~'B' CLASS 1 LEVEL 'D' CLASS
PLUS • PLUS • PDA based Logisticsin the Ubiquitous System • Characteristics • Bar-code scanning • Network dependant • Ticket-less • Real-time
On-dock • Reporting on-dock • Scan case No. • Check detail • Process (scan) case No. again (report) • Go on to the next case
On-dock sort • Sorting parts (docked) • Scan case No. • Scan part No. (report) • Sort into Cross-dock and Put-away • Go on to the next part
Put-away • Putting-away sorted parts into the repository • Scan part No. • Confirm location No. • Confirm part No. (in stock) • Count quantity • Press enter (report) • Go on to the next part
In-line put-away • Putting-away sorted parts into the repository orderly manner • Scan part No. (without sequence) • Click sort • Confirm location No. • Confirm part No. (in stock) • Count quantity • Press enter (report) • Move on to the next location
Picking Process3) Picking Schedule (Priority) - Generated by Ship-mode and Dist. Code - Frequency : Daily midnight batch allocation & manual picking release - How to Sequence (by unit 10) : Courier(P) 1010~, Air(A) 2010~, Sea(S) 3010~ - How to be used in PDA ⇒ Drop Picking order to worker’s PDA by Picking Schedule. Picking Method
Picking Hardware Pack Mule + Cart + SA Box
Picking • Picking parts from the repository • Check instruction and go to the instructed location • Prepare order tag and scan it • Confirm location No. • Confirm part No. • Count quantity • Press enter (report) • Move on to the next instructed location