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Seminar. Chemical Methods for Electronic Wastes Recovery Supervisor: Professor H. S. Ghaziaskar Department of Chemistry. Gholamhossein Paniri. Isfahan University of Technology. Content. What is electronic wastes Why E-Wastes are recycling E-waste recycling steps
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Seminar Chemical Methods for Electronic Wastes Recovery Supervisor: Professor H. S. Ghaziaskar Department of Chemistry Gholamhossein Paniri Isfahan University of Technology
Content • What is electronic wastes • Why E-Wastes are recycling • E-waste recycling steps • Methods of materials chemical recovery • Conclusions • References
What is Electronic Waste? Electronic Waste E- Waste
Why E-Waste Recycling??? Others 6% CRT 12% Plastics 33% Metals 49% H.-Y. Kang, J.M. Schoenung / Resources, Conservation and Recycling 45 (2005)
Types material of E-Waste • precious metals • hazardous material
Weight Percent of Metals in different Electronic Wastes J. Cui, L. Zhang / Journal of Hazardous Materials 158 (2008) 228–256
100 WtiPri Vi= ∑ WtiPri Vi= Value distribution Wti= Weight precent of metal i in the electronic scrap sample Pri= the current price of metal i
Value-Share (%) a The metal price data are from London Metal Exchange (LME) official prices for cash seller and settlement on the 24th October, 2007.
E-waste hazards Average pc of approx. 31.5 kgTwo million obsolete Wt. contains Pcs world mean www.toxicslink.org
Scope of the problem Rapidly growing E-waste stream 2002 4.5 2005 3 2009 2 H.-Y. Kang, J.M. Schoenung / Resources, Conservation and Recycling 45 (2008) 368–400
Why recycling E-waste? 1.E-Waste large amount of preciousmetals 2.E-Waste contain hazardous material 3.E-Waste is a huge secondaryresourceabove (mine ground) should notwasted
E-waste recycling content 1.Ban export and disposal as well as incineration landfilling 2.Advertisement for recycling 3.Collection and transportation 4.Market for reuse 5.Materials recovery facility (MRF) Resources, Conservation and Recycling 45 (2005) 368–400
Ban export and disposal The Basel convention Disposal = reuse + recycling The amount of secondhand personal computer exported from Japan in 2005 The amount of seconhand television exported from Japan in 2005
Advertisement and sorting Advertisement Sorting
Market for reuse MRF Materials Recovery Facility
Materials recovery of chemical methods 1. percious metals Recovery 2. hazardous materials Recovery
Precious metals recovery 1.Pyrometallurgical 2.Hydrometallurgical
Recovery of precios metals from E- waste by pyrometallurgical processing 1.Incineration 2.Smelting in a blast furnace 3.Drossing 4.Sintering 5.Reaction in a gas phase at high tempertures
A summary of typical pyrometallurgical methods for recovery of metals from electronic waste
Advantages pyrometallurgical processing 1.High efficiency recovery precious metals from E-waste 2.Recovery of energy from PC waste gives an example for using of plastic in E-waste
Disavantages pyrometallurgicalprocessing 1.Integrated smelters cannot recoveraluminum andiron as metals 2.Ceramic componets and glass in theE-waste increase the amount of slag from Blast furnaces 3.Precious metals stay for a long time inthepyrometallurgical processing
Disavantages pyrometallurgicalprocessing 4.Energy recovery and utilizing of organic constituents as a reducing agent are only on its beginning 5.Thermal processing of e-waste provides a feasible approach for recovery of energy from e-waste if a comprehensive emissioncontrol system isinstalled
Recovery of precious metals fromE-Waste by hydrometallurgicalprocessing The main steps in hydrometallurgical Separation and purification Processing consist of a series of acid Or caustic leaches of solid material Precipitation of impurities Solvent extraction Adsorption Cementation…..
Leaching of precious metals Cyanide leaching Halide leaching Thiourea leaching Thiosulfate leaching
Halide leaching Exceptions of flurine and astatine Gold forms both Au(I) and Au(III) complexes with all halogens Low pH High halogen level Icreased temperature High surface area
Aqua regia Advantage 2HNO3 + 6HCl 2NO + 4H2O +3Cl2 2Au + 11HCl + 3HNO3 2HAuCl4 + 3NOCl + 6H2O Halide leaching The process generally fast Low reagent consumption disavantage Highly corrosive acid Highly poisonous
Recovery of precious metale from leachate Cementation Zinc cementation Crowe 1890 2Au(CN)2- +2e 2Au+4CN- Zn+ 4CN- Zn(CN)4-2 + 2e PH 8-11
Crushed matter (0.3 mm) Sulfuric acid leaching of copper L Precipitation (NaCl) of Ag filtration S L Cu Recovery filtration Chloride leaching of palladium S AgCl L L filtration Cementation ( Al ) filtration Recycling S S Cyanide leaching of gold and silver Pd,Ag,Au L L filtration Activeted Carbon Adsorption Recycling S S Solid waste treatment Ag,Au,Cu
Comparing withthe pyrometallurgical processing hydrometallurgical methode is More exact More predictable More easily controlled
Recovery of hazardious metalsfrom E-Waste Cathod Ray Tube R T C 0.5 – 5 kg pb
Cathode Ray Tube Recycling CRT components 1.Glass Funel glass, panel glass,solder glass,neck Sio2,Nao,Cao for coloring and Zno,Bao,Pbo for proctecting from X-Rays 2.Non glass Plastic,steel,copper,electron gun ,phosphor coating
Cathode Ray Tube Recycling 1.Glass-to-glass recycling 2.Glass-to-lead recycling
Glass-to-lead recycling collection sorting Vibratin scrren Magnetic separation Ferrous metals Eddy current separation Nonferrous metals
Eddy current σ:electrical conductivity ρ :density σ/ρ:ratio of electrical conductivity to density H.-Y. Kang, J.M. Schoenung / Resources, Conservation and Recycling 45 (2005) 368–400
pretreatment reductant reverberatory furnace disposal PbO + C → Pb + CO slage landfillsd Soft Pb 99.98% H.-Y. Kang, J.M. Schoenung / Resources, Conservation and Recycling 45 (2005) 368–400
Conclusion 1.Recycling of electronic waste is an important subject 2. E-Waste is a huge secondary resource (maine above ground) Shouh not wasted 3.The major economic driver for recycling of electronic waste is from the recovery of precious metals
References J.Cui,E.Fotssberg,Mechanical recycling of waste electronic and electric equipment : a reveiew , j.Hazard .mater.99 (3) (2003) 243-263 EPCEU,:Directive 2002 / 96/EC of the European parliament and of the council of 27 January 2003 on waste electronic and electrical equipment (WEEE) ,off.j.Eur.Union (2003) 24-38 T. Maruyama, H. Matsushita, Y. Shimada, et al., Proteins and protein-rich biomass as environmentally friendly adsorbents selective for precious metal ions, Environ. Sci. Technol. 41 (4) (2007) 1359–1364, Feb 15 A.N. Mabbett, D. Sanyahumbi, P. Yong, et al., Biorecovered precious metals from industrial wastes: Single-step conversion of a mixed metal liquid waste to a bioinorganic catalyst with environmental application, Environ. Sci. Technol. 40 (3) (2006) 1015–1021, Feb 1 J. Shibata, S. Matsumoto, Development of Environmentally Friendly Leaching and Recovery Process of Gold and Silver from Wasted Electronic Parts, 2007-10-29, 2007 D. Morin, A. Lips, T. Pinches, et al., BioMinE – Integrated project for the development of biotechnology for metal-bearing materials in Europe, Hydrometallurgy 83 (1–4) (2006) 69–76.