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DC Motor with Brush. Introduction of New Products. 1. 37.2 dia. Planetary gear head 2. 30 dia. Planetary gear head 3. Introduction for developing instances 4. Applicable instances of product 5. Brush-up plan of products. 37.2 dia. Planetary Gear Head. Motor part. A view of G.H.
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DCMotor with Brush Introduction of New Products 1.37.2 dia.Planetary gear head 2.30 dia.Planetary gear head 3.Introduction for developing instances 4.Applicable instances of product 5.Brush-up plan of products
37.2 dia. Planetary Gear Head Motor part A view of G.H DME37 Series 37.2 dia.Planetary gear head Features Realized Compact size & High strength G.H Same strength as 50G gear head ( Allowable torque for G.H : 0.98N-m max.) Construction Carrier Planetary Gears 4pcs. / stage Output Shaft Internal Gear
37.2 dia. Planetary Gear Head Outline L 0.5 -0.02 0 Φ12±0.1 Φ6 Φ37.2 3-M3 4 depth P=120° P.C.D=27 dia. Variation of Series ※○: Completed △: Under plan
37.2 dia. Planetary Gear Head Reliability( Motor speed 4000 r/min, Gear ratio 1/16 ) 1)Life Load: 0.706 N・m Speed: 250r/min Operation mode: Repeating ‘2sec.ON→1sec.OFF’ More than 600hrs. 2)Sound level Less than 55db(A) ( 1m distance ) 3)Heat Cycle -10deg.C to +65deg.C for 240hrs. 4)Shock Test Half sin wave 300m/s 8ms shock 3 times 5)Vibration Test 10 to 100 Hz, 10m/s , Applying X,Y & Z direction each 3 min. for 30 min. 2 2 Example of application ・Changing M/C: Conveyer of bill ・Vending M/C: Ejector & etc. ※ Please contact to us in details
30 dia.Planetary Gear Head Motor Part A view of G.H DME25 sires 30 dia.Planetary Gear Head Features Realized compact size & High strength of Gear. ( G.H allowable torque 0.19 N-m max.) Construction Carrier Planetary Gears 3 pcs. / stage Internal Gear Output Shaft
30 dia.Planetary Gear Head Outline L 0.5 -0.02 0 Φ12±0.1 Φ6 Φ30 3-M3 4 depth P=120° P.C.D=21 dia. Variation of Sires ※○: Completed △: Under plan
30 dia.Planetary Gear Head Reliability( Motor speed 3000 r/min & Gear ratio 1/16 ) 1)Life Load 98 mN-m & Speed 120 r/min Operation Mode: Repeating ‘2.5scc ON→1 sec. OFF’ More than 900 hrs. 2)Sound level More than 40 dB(A) ( 1 m distance ) 3)Heat cycle -10deg.C to +65deg.C for 240 hrs. 4)Shock Test Half sin wave 300m/sfor 8msec. Applying 3 times 5)Vibration Test 10 to 100Hz, 10m/s Applying 3 direction ( X, Y, & Z ) each 3 min. for 30 min. 2 2 Example of Application ・Changing M/C: Conveyer of bill ・Vending M/C: Ejector & etc. ※Please contact to us in details。
Ex. 1. Application DME25 Built-inGear Unit A view of unit Spec. Rated voltage DC24V Rated torque 59 mN・m Rated speed 55.0 r/min No-load speed 65.0 r/min Direction of rotation CCW Features ・Compact ・Low cost ・RoHS complied Construction Example of application ・OA equipment ( Toner stirringunit )
Ex.2 . Application DME37+Coin hopperG.H A view of G.H Spec. Rated voltage DC24V Rated torque 98 mN・m Rated speed 169 r/min No-load speed 179 r/min Direction of rotation CW Features ・High strength of output Gear & Shaft ・Low cost ・High output Construction Example of application ・Amusing equipment ( Coin hopper )
Ex. 3. Application DME34+Multi-output shaft A view of G.H Features ・Multi-shaft /Gear unit ・Saving the space ・Reducing usage of motors Example of application Spec. Under development Under preparation ・Special application
Ex. 4. Application Coin Hopper Copier(Toner stirring unit) ※ Refer to Ex.1 ※ Refer to Ex.2
Ex. 5. Application Rack & Pinion Unit Valve Switch Unit
Ex. 6. Application Electric Linear Actuator
Brush-Up Plan I ■Content of Brush-up Concept High Quality ・Research into the application & Realizing High reliability product design. Long Life ・ 1 M times operations (1secON/OFF) Brush-up product New DME25 ・Line up as New Series ・DME37&PlanetaryGH development in Priority ・Similar figure design New DME37 New DME60 Standardization of products ・Standardize from current series to the above new series but current series are not changed for the short time. High production efficiency
Brush-Up Plan Ⅱ ■New Series Outline Current Series Output DME25 DME33 DME34 DME37 DME44 DME60 B S B S B K S B K J S B S B 3 0.7 3 1.3 4.5 7 4.6 7.2 9.2 17.2 9.2 14.8 13 26 New Series DME25 DME37 DME60 New New New Rating Continuous Continuous Short time Continuous Bearing Sintered alloy Sintered B.B B.B Input Terminal Terminal Terminal Brush Holder method Holder method Holder Features ◎Insulation improved ◎Long life by bigger brush & bearing ◎Process & products are standardized by standard design. ◎Simplification of input method(Lead wire type is also available) ◎Special appearance is under consideration for new series.
■DME37 Series Map Brush-Up Plan Ⅲ DME60 Series DME60B Cost DME60S 2.0 Development Complete Apr./2005 DME44 Series DME44B DME44S 1.5 DME38 Series H(New Model) DME38B New-J 1.0 DME38S New-K J K DME37 Series B S 0.5 5 10 15 20 Output(W)