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PVSS II User Meeting 5-6. April 2005 Geneva. West East Gas Pipeline Project, PetroChina. Viewstar ICS. Introduction. Name: Wolfgang Klueber Vita: Dipl. Informatiker, Software and Telecommunications 40 Years old, joining Cegelec (former AEG Company) since 15 years
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PVSS II User Meeting 5-6. April 2005 Geneva West East Gas Pipeline Project, PetroChina Viewstar ICS
Introduction • Name: Wolfgang Klueber • Vita: • Dipl. Informatiker, Software and Telecommunications • 40 Years old, joining Cegelec (former AEG Company) since 15 years • Manager Software and Communication Systems of COMSIP OGN • Responsible for SCADA and Software Systems in Oil and Gas Business
Corporate Presentation 2004 Our Group in Brief Introduction
An integrated global Group providing technological Services 27,000 staff Sales = nearly 3 billion Euros Sales by Business Activity 7 % 7 % Energy and Electricity Automation, Instrumentation and Control Information & Communications Technology HVAC, Mechanics, Mechatronics Long-term Service Agreements 12 % 18 % 56 % Introduction
A Worldwide Presence in 30 Countries Introduction
Business Sectors • Cegelec designs, installs and maintains Systems and Sub-systems for three Types of Clients including: • Industry (oil, space, nuclear, automotive,iron and steel, pharmaceuticals, petrochemicals, etc.) • Infrastructure (power, gas/oil, rail transport, airports, telecommunications, defence, water treatment, etc.) • Services (office complexes, hospitals, museums, schools, stadiums, laboratories, etc... ) Introduction
Our Expertise 5 Segments of Technological Competencies Energy and Electricity Automation, Instrumentation and Control Information and Communication Technologies HVAC, Mechanics, Mechatronics Long-term Service Agreements Introduction
Who we are • Cegelec Infrastructure Business (short CIB) is the worldwide acting system division for technology in oil and gas, electricity, space, facility management and services • OGN is the SCADA Unit of Cegelec Infrastructure Business • OGN offices: • Frankfurt, Essen and Berlin – Germany • Nanterre (Paris) – France • Beijing – China • Abu Dabi – UAE Middle East • Moscow – Russia • Lisbon – Portugal • Sao Paulo - Brazil Introduction
What we are doing in Oil and Gas ? • Cegelec OGN is acting as main contractor for control and communication systems in • Oil and Gas Pipelines • Oil and Gas Field and Well • Oil and Gas Plant Facilities • Pump and Compressor Stations • Underground Storages • Loading Facilities Introduction
Our Relationship to ETM Group • Partner since 2002 • PVSS II forms the basic platform for Viewstar ICS SCADA • Viewstar ICS is Cegelec´s Control System platform • Branding of the Product by ETM • Service and Maintenance Contract ensures basic support • New developements for higher level applications • Examples: Solaris Porting and RDB Manager Introduction
The Project • Natural Gas Pipeline transporting gas from western gas fields to high industrialzed zones in the eastern part of China • One of six Mega projects in China • Biggest pipeline project on the earth (at the moment) • Length: 4.400 km • Construction costs: about 15 – 18 Billion US $ • SCADA System: • PVSS II for Main and Emergency Control Center and 39 Station Control Systems
Cegelec´s System Concept MCC Shanghai SCC Beijing SCS SCS RTU RTU RTU West East Gas Pipeline 4.400 km The Project
SCC Beijing MCC Shanghai SDH based VSAT based Fibre Optic Communication System Communication System Luquan SCS Beijing Final Station Yulin CS Overall System Architecture for West East Gas Pipeline Project The Project
Viewstar ICSSCADA based Server Farm in MCC Shanghai Viewstar ICSSCADA based Server Farm in SCC in Beijing Viewstar ICS-Front End Processor with Interface to SDH and VSAT Hub via Ethernet TCP/IP Backup Communication Channel VSAT System Primary Communication SDH Fibre Optic based Communication System The Project
Viewstar ICS SCADA Client and Presentation Level Viewstar ICSSCADA Server and Database Level Viewstar ICS-SCADA Front End Level WAN Interface and Communication Level MCC System Architecture The Project
Viewstar ICS- Operator Workstations Viewstar ICS- Video Wall System Viewstar ICS- Front End Processor Viewstar ICS- SCADA Server Viewstar ICS- EFM and Trade Management Server Viewstar ICS- Historical Database Server SDH-Mux VSAT-Hub WAN Interface and Communication Level MCC SCADA System Configuration The Project
Viewstar ICS- Operator Workstations existing Video Wall System Viewstar ICS- Front End Processor Viewstar ICS- SCADA Server Viewstar ICS- EFM and Trade Management Server Viewstar ICS- Historical Database Server SDH-Mux VSAT-Hub WAN Interface and Communication Level SCC SCADA System Configuration The Project
SDH-Node VSAT-PES Viewstar ICS- SCADA Windows based Router Red. 100 MBit/s Fast Ethernet LAN Red. PLC Controller ESD System Scope of Supply: 39 x Station Control Sytems Compressor & Branch and Distribution Stations ESD Signals of the Process I/O Modules I/O Process SCS ControlSystem Configuration The Project
SDH-Node VSAT-PES 100 MBit/s Fast Ethernet LAN Router Viewstar ICS- Embedded Remote Communication Interface Controller Modbus, serial Scope of Supply: 145 x RTU Sytems Block Valve & Pigging Stations RTU Controller RS232/485 I/O Process Block Valve Station ControlSystem Configuration The Project
The Challenge • Extreme short project duration of 15 month • Training of our Chinese Colleagues in PVSS II • Porting of PVSS II to Solaris • Introduction of RDB Manager with Oracle 10g RAC Database • cluster in Solaris (realtime and balanced data !) • Chinese GUI for Operator Workstations • Interfacing our Front End Technologies to PVSS II • How to tell all this requirements to ETM ?
Complexity Data Flow Diagram The Challenge
We got it • Solaris port was done in less than 4 month • RDB Manager realization was done in less than 5 month • First Oracle 10g RAC implementation in a SCADA system • First SCS System could be set in operation within 4 weeks • The last 5 % of problems are now in fixing status • Despite the risky undertaking, Cegelec installed the complete SCADA system in time ! The Challenge
The Solution SCC SUN Fire 280R, 2 CPUs, UltraSparc III, 8 MB Cache 4 GB RAM 2 x 73GB FC HD SUN Fire 280R, 2 CPUs, UltraSparc III, 8 MB Cache 4 GB RAM 2 x 73GB FC HD Viewstar ICS Realtime Server Solaris 9 Viewstar ICS Realtime Server Solaris 9 MCC Viewstar ICS Realtime Server Solaris 9 Viewstar ICS Hist. DB Server Solaris 9 Viewstar ICS Applic. Servers Solaris 9 Viewstar ICS FEP Viewstar ICS Applic. Servers Solaris 9 Viewstar ICS Applic. Servers Solaris 9 Viewstar ICS Front End Pro. Linux Viewstar ICS Applic. Servers Solaris 9 SUN Fire 280R, 2 CPUs, UltraSparc III, 8 MB Cache 4 GB RAM 2 x 73GB FC HD SAN DELL PowerEdge 2650 1 CPU, Xeon, 2,8 GHz 2 MB Cache 1 GB RAM 1 x 36 GB UltraSCSI SCS Station 1 SCS Station 39 BV Station 1 BV Station 145 SUN StorEdge 3310 – SCSI-SAN JBOD, 5 x 73 GB U160 SCSI Harddisks
PVSS II forms the basic system technology of Cegelec for SCADA and process control applications ! • PVSS II is used as a standardized solution in different Cegelec units ! • By using ETM know how Cegelec can concentrate on integration issues ! • The Knowledge of Integration is much more important in a more complex world ! • Bringing technology together is the best advantage for our customers ! • Cegelec is the biggest independent system integrator in the world ! • We know how to ……. Resume
We thank you very much for the invitation and for being here to present our concept and solution for the West East Gas Pipeline Project using PVSS II. Resume