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AN INTRODUCTION TO

AN INTRODUCTION TO. Zero Injury Program. Safe Behavior. Is safe behavior an occupational necessity?. Is safety only at work place?. Don’t I want my son to drive safely & reach home every day?. Can safe behavior be a philosophy of life?. Safe Behavior = Safety Assurance. Principles of BBS.

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AN INTRODUCTION TO

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  1. AN INTRODUCTION TO Zero Injury Program SHE Training Series, Atul Limited

  2. Safe Behavior Is safe behavior an occupational necessity? Is safety only at work place? Don’t I want my son to drive safely & reach home every day? Can safe behavior be a philosophy of life? Safe Behavior = Safety Assurance SHE Training Series, Atul Limited

  3. Principles of BBS Behavior is the cause of accidents Consequence motivate behavior What gets measured, gets done Feedback is essential to improvement Quality is built early in the process Conversations change organizations SHE Training Series, Atul Limited

  4. BBS vs. Zero Injury Zero Injury is the GOAL BBS is the path to reach the GOAL SHE Training Series, Atul Limited

  5. Fundamental Belief of Zero Injury I believe that all injuries are avoidable and can be prevented If you do not believe, you cannot implement zero injury program SHE Training Series, Atul Limited

  6. Avoid 1 Fatal 30 LTAs 300 Non LTAs 3,000 Near Miss / First Aid 30,000 Hazards (Unsafe Acts & Conditions) Eliminate DuPont Research found that . . . SHE Training Series, Atul Limited

  7. Fundamental Belief . . . I believe that all injuries are avoidable and can be prevented Is it possible to avoid injuries totally? YES ! SHE Training Series, Atul Limited

  8. How to Implement BBS ? 7 Steps Process 1. Identify Unsafe Acts. Make a list of safe acts 2. Audit Unsafe Acts & Conditions. Report 3. Measure no. of safe / unsafe acts. 4. Set Improvement Goals. Identify actions to achieve the goals. Implement Actions SHE Training Series, Atul Limited

  9. How to Implement BBS ? 7 Steps Process 5. Monitor actions implementation & trends of Unsafe Acts & conditions 6. Continually improve performance 7. Recognize safe performers SHE Training Series, Atul Limited

  10. What do we do in Zero Injury . . . 1. Audit & Identify Unsafe Acts & Conditions 2. Rectify & report the same 3. Monitor the elimination of the identified acts & conditions. 4. Monitor the number of unsafe acts & conditions. Is it decreasing or same? SHE Training Series, Atul Limited

  11. How to audit unsafe acts, conditions? 1. Fix a time of the day when you are free from high pressure activity. After lunch? 2. Go to one specific location of your plant where activity is going on. 3. Observe the activity and the location for 10 min. 4. Note down what unsafe acts were done? What unsafe conditions existed? SHE Training Series, Atul Limited

  12. How to audit unsafe acts, conditions? 5. Write your observations in the prescribed format 6. Stop Unsafe acts immediately. Prescribe safe way 7. Immediately correct the unsafe condition. Some corrections could be temporary. Make it permanent 8. Monitor reasons for recurrence of unsafe acts & conditions SHE Training Series, Atul Limited

  13. Who does the audit? Any knowledgeable person. At least team members of your Zero Injury team. Why? Greater employee participation is critical for Zero Injury culture SHE Training Series, Atul Limited

  14. An Exercise . . . Identify the unsafe acts & unsafe conditions in the card room SHE Training Series, Atul Limited

  15. Examples of Unsafe Acts 1. Non Use of helmet while driving 2 wheeler 2. Non use of PPEs 3. Not holding rails while climbing 4. Ladder not tied securely 5. Unauthorized use of equipment 6. Use of defective tools, wrong use SHE Training Series, Atul Limited

  16. Examples of Unsafe Acts 7. After RM charging, no arranging drums 8. Bypassing safety devices. Short cuts. 9. Riding hazardous equipment 10. Stand at wrong place 11. Unauthorized use of equipment 12. Failure to signal while driving SHE Training Series, Atul Limited

  17. Examples of Unsafe Conditions 1. Absence of guards around moving eqpt. 2. Fire & explosion hazards 3. Poor ventilation 4. High noise. Low lighting 5. Absence of sign boards 6. Slippery floor. Missing step in stairs. SHE Training Series, Atul Limited

  18. 4 Pillars of Atul’s Zero Injury 1. Rigorous Self Audits in plants 2. Use of PPEs 3. Hazard identification through Engineering Work Request 4. Training to all on accident prevention SHE Training Series, Atul Limited

  19. Your Feedback . . . Do you receive my monthly report? Can you tell me what is the total LTA so far? What are critical areas for improvement I have mentioned? SHE Training Series, Atul Limited

  20. Your Difficulties . . . How is Zero Injury progressing in your plant? What are the issues being faced by you? SHE Training Series, Atul Limited

  21. Your Commitment . . . When you go back to your plant, what will you do specifically for Zero Injury Program? SHE Training Series, Atul Limited

  22. Wishing you all . . . We wish all of you attain Zero Injury both at plants and at home SHE Training Series, Atul Limited

  23. SHE Training Summary Let us recall what we learnt last 2 days SHE Training Series, Atul Limited

  24. SHE Training Summary • Atul’s Core Values on SHE • SHE is a line function • Profit, Production, Quality & SHE are equals 2. Atul’s SHE Policies 3. MSDS & its application SHE Training Series, Atul Limited

  25. SHE Training Summary 4. Legal obligations & your role 5. Emergency preparedness 6. Workplace hazard assessment & control SHE Training Series, Atul Limited

  26. SHE Training Summary • 7. Behavior Based Safety • “at risk” behavior = Accidents • Safe behavior = Safety Assurance 9. Techniques for SHE Improvements 8. Zero Injury Program SHE Training Series, Atul Limited

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