1 / 71

Capstone Design Project

Capstone Design Project. Self Heating Coffee Mug Team #2. Staff. Gary Hueppchen BSEE. Mohammad Alrasheed BSEE. Muayyad M. Alameer BSEE. Mones Omari BSEE. Sultan Alanzi BSEE. Pousay Sinv BSEE. Gary Hueppchen Mohammad Alrasheed Muayyad Alameer Mones Omari Sultan Alanzi

russ
Download Presentation

Capstone Design Project

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Capstone DesignProject Self Heating Coffee Mug Team #2 Capstone Design Project: Self Heating Coffee Mug

  2. Staff Gary Hueppchen BSEE Mohammad Alrasheed BSEE Muayyad M. Alameer BSEE Mones Omari BSEE Sultan Alanzi BSEE Pousay Sinv BSEE Capstone Design Project: Self Heating Coffee Mug

  3. Gary Hueppchen Mohammad Alrasheed Muayyad Alameer Mones Omari Sultan Alanzi Phousay Sinv Expertise: Power Systems, Computer Arch., Digital Experience: Itern. with ATC, EMS Dept Expertise: Computer Arch., Power Electronics Experience: None Expertise: Microprocessors, Digital Design, C++ Experience: None Expertise: Microprocessors, VLSI Design, Prog. Experience: None Expertise: Digital, Power Systems, Electronics Experience: None Expertise: Microprocessors, C++, Computer Arch. Experience: IT Dept, UPS, Project Mngmt at Kinko’s Expertise & Experience Capstone Design Project: Self Heating Coffee Mug

  4. Gary Hueppchen Mohammad Alrasheed Muayyad Alameer Mones Omari Sultan Alanzi Phousay Sinv Phone 1: 962-2666 Email: garymh@uwm.edu Phone 1: 628-8899 Email: mohammad@uwm.edu Phone 1: 628-5858 Email: malameer@uwm.edu Phone 1: 241-6440 Email: momari@uwm.edu Phone 1: 628-8844 Email: s_alanzi@hotmail.com Phone 1: 708-9695 Email: phousay@uwm.edu Contact Information Capstone Design Project: Self Heating Coffee Mug

  5. Gary Hueppchen Mohammad Alrasheed Muayyad Alameer Mones Omari Sultan Alanzi Phousay Sinv Time : Fri 3:00 PM Time : Fri 3:00 PM Time : Fri 3:00 PM Time : Fri 3:00 PM Time : Fri 3:00 PM Time : Fri 3:00 PM Weekly Availability Worksheet Capstone Design Project: Self Heating Coffee Mug

  6. Total Resources • 600 Man-hours • $300 for material and prototyping Capstone Design Project: Self Heating Coffee Mug

  7. Decision Making • Statement of how your team will make decisions within all project guidelines. (ie; consensus, majority vote, etc) Majority Vote Capstone Design Project: Self Heating Coffee Mug

  8. IM Roles • Website URL and Web master: Muayyad Alameer - Owns submission of 355 Website data • Project Archiver: Mohammad Alrasheed - Owns weekly backup of all electronic material generated that week. • Presentation Mgr: Phousay Sinv - Owns master MS Powerpoint slide set for team incl revision control • Report Mgr: Sultan Alanzi - Owns master MS Word document for team incl revision control Capstone Design Project: Self Heating Coffee Mug

  9. Project Selection • Out of the three proposals, the “Self Heating Coffee Mug” is the most favorable and unique idea. • Mechanical design and safety issues are the two major risks that we will face. • The other proposals were rejected due to their complexity over the given time period. • The “Self Heating Coffee Mug” proposal has been approved by all the members. Capstone Design Project: Self Heating Coffee Mug

  10. Product Definition: User Requirements • The mug includes DISPLAY screen that shows the coffee’s temperature plus touch pads to set the desired temperature. • If the temperature falls below the desired value, the mug will “heat” the coffee keeping its temperature at the set value. • Product includes heating coils wrapped around the inner container to allow the heating process. • Power supply is a DC/rechargeable battery with a NEMA plug (120VAC), and a 12VDC car adapter capability. • There are similar products on the market. However, our product is unique in the sense that the user can set the desired temperature. Also, ours has a touch pad and a DISPLAY features. • This product is intended to the consumer market. Capstone Design Project: Self Heating Coffee Mug

  11. Block Diagram 120 Volts Block #1 AC-DC Converter Block #11 Mechanical Design Block #7 Dot-Matrix LED Output to the Dot-Matrix For the user 120 VAC to 12 VDC Block #2 DC-DC Converter Block #5 CPLD Block #8 Heat Sensor 5 VDC supply to the CPLD 12 VDC supply to Charge the battery 1.8 VDC supply from the battery to the CPLD trough DC-DC Converter Data inputs from the Heat sensor To the CPLD DC supply to the circuitry elements Block #3 Rechargeable Battery Block #9 Pressure Sensor Gary Hueppchen Mohammad Alrasheed Muayyad Alameer Mones Omari Sultan Alanzi Phousay Sinv User input to the CPLD ON/OFF command From the CPLD to the heating coils Data inputs from the pressure sensor To the CPLD Block #4 12 VDC Car Adapter Block #6 Touch Pad Block #10 Heating Coils Capstone Design Project: Self Heating Coffee Mug

  12. Circuitry Layout AC-DC Converter Low Battery 120 VAC Load Sensor Full Battery SW i ON Car Adapt. 12 VDC Battery SW 4.8 VDC SW 12 VDC DC-DC Converter 5 VDC SW SW 6, 12 VDC 3.6 VDC 5 VDC Display CPLD Coil ADC Key Pad Pressure Sensor Temp. Sensor 3.6VDC 2 VDC Capstone Design Project: Self Heating Coffee Mug

  13. Zoovy.com, RPSL12SM $10M/Region, Coffee Drinkers (67% of Adults) $30/unit as sold to customers USA 13 years & up General public $300/unit in proto production $20/unit in volume production 20000 of units/yr Competitors: Market Size: Min List Price: Market Geography: Market Demography: Intended Application: Max Proto Cost: Max Product Cost: Annual Volume: Standard Requirements Capstone Design Project: Self Heating Coffee Mug

  14. Min Oper Temp Range: Min Oper Humidity Range: Min Oper Alt or Press Range: Min Storage Temp Range: Min Storage Humidity Range: Min Storage Alt/Press Range: Max Storage Duration: Primary EMC Standard: Primary Safety Standards: -30-60 °C 0-100 Rh% Meters or ATM, Min-Max 15 °C 0Rh% Meters/ATM, Min-Max 5 years List of IEC, and FCC stds List UL, IEC or other stds Standard Requirements Capstone Design Project: Self Heating Coffee Mug

  15. Energy Sources: Source Connection: Min Operating Voltage Range: Max Power Consumption: Max Energy Consumption: AC, DC, Battery Permanent and Temp 110-125V For AC, 6-12V for DC, 6-12V for Battery Watts Total, Per Source Watt-Hours/Yr for AC Time for Min Battery Life Standard Requirements Capstone Design Project: Self Heating Coffee Mug

  16. Max Volume: Shipping Container Size: Max Mass: Power Connector(s): Max # of PC Bds: Max PCB Circuit Area: Max Shock: 12000 cm3 Total for Entire Product Cm Max 20x20x30 for 1 unit 2 Kilograms 12VDC car adapter, NEMA plug (120VAC) 3 355 cm2 Total G force (Grms), # Reps Standard Requirements Capstone Design Project: Self Heating Coffee Mug

  17. Max Parts Count: Max Unique Parts Count: Parts/Mat $ Allocation: Asm/Test $ Allocation: Product Life, Reliability: Full Warranty Period: Product Disposition: Production Life Support: Service Strategy: 20 4 $ 70 $ 40 Time = 7(yrs) 1 (yrs) Dispose 3(yrs) Repair Standard Requirements Capstone Design Project: Self Heating Coffee Mug

  18. Input 1 control: Input 1 type: Input 1 Max viewing distance: Indicator 1 parameter or info: Indicator 1 type: Numeric indicator technology: Numeric indicator Min digit count: Power Modes: Functional features: Heating Coils Touch Pad 0.5 meters Temperature (F) Dot Matrix Dot Matrix 3 digits On / Off Controlling Temp / self heat Performance Requirements Capstone Design Project: Self Heating Coffee Mug

  19. Signal 1 type: Signal 1 direction: Digital signal 1 input Max ViL: Digital signal 1 input Min ViH: Digital signal 1 output Max VoL: Digital signal 1 output Max VoH: Power signal 1 freq range: Connector 1 gender: Other interfaces: Digital Input 1.8 V 3.3 V 9 V 12 V 60 Hz Female socket Container, Handle, Lid Performance Requirements Capstone Design Project: Self Heating Coffee Mug

  20. Power Capstone Design Project: Self Heating Coffee Mug

  21. Block #1: AC-DC Converter 120 Volts Block #1 AC-DC Converter Block #11 Mechanical Design Block #7 Dot-Matrix LED Block #2 DC-DC Converter Block #5 CPLD Block #8 Heat Sensor Block #3 Rechargeable Battery Block #9 Pressure Sensor Block #4 12 VDC Car Adapter Block #6 Touch Pad Block #10 Heating Coils Capstone Design Project: Self Heating Coffee Mug

  22. Block #1: Circuitry Layout Block #1 Input AC-DC Converter Low Battery 120 VAC Load Sensor Full Battery SW i ON Battery 4.8 VDC SW SW 12 VDC DC-DC Converter Block #2 Capstone Design Project: Self Heating Coffee Mug

  23. Block #1: Technical Details • AC/DC converters are used to supply DC output voltage from a commercial Power supply (120VAC NEMA plug in our case). • Half-wave and Single-wave rectifiers can be used for Converting AC to DC. • The converter is used to: • feed Block#2 (DC-DC) with a desired value depending. • Charge the Battery in Block #3. Capstone Design Project: Self Heating Coffee Mug

  24. Max Proto Cost: Max Product Volume: Max Shipping container Vol.: Max Product mass: Min Oper. Temp Range: Min Oper. Humidity Range: Min Storage Temp Range: Min Storage Humidity Range: $30 600 cm3 750 cm3 0.1 Kg -25 to 80 °C 0-100 Rh% -25 to 80 °C 0Rh% Block #1: Standard Requirements Capstone Design Project: Self Heating Coffee Mug

  25. Input: Output: Max Power consumption: Functional features: Type of Signal: 120VAC NEMA plug. 12VDC: -> DC-DC Converter -> Charges the Battery 3 Watts Convert AC-to-DC volt. Analog. Block #1: Performance Requirements Capstone Design Project: Self Heating Coffee Mug

  26. Block #2: DC-DC Converter 120 Volts Block #1 AC-DC Converter Block #11 Mechanical Design Block #7 Dot-Matrix LED Block #2 DC-DC Converter Block #5 CPLD Block #8 Heat Sensor Block #3 Rechargeable Battery Block #9 Pressure Sensor Block #4 12 VDC Car Adapter Block #6 Touch Pad Block #10 Heating Coils Capstone Design Project: Self Heating Coffee Mug

  27. Block#2 DC-DC Converter Inputs AC-DC Converter Low Battery 120 VAC Load Sensor Full Battery SW i ON Car Adapt. 12 VDC Battery Block #2 SW 4.8 VDC SW 12 VDC DC-DC Converter 5 VDC SW 6, 12 VDC 3.6 VDC SW Display 5 VDC CPLD Coil Outputs ADC Key Pad 3.6VDC Pressure Sensor Temp. Sensor 2 VDC Capstone Design Project: Self Heating Coffee Mug

  28. Block #2: Technical Details • DC/DC converters are Power electronics circuits that convert DC voltage to a different (more desired) voltage level. • There are several DC-DC converters, such as; Linear Voltage Regulators, A Basic Switching Converter, The Buck Converter, The Boost Converter … Etc. • Its Input comes from Block#1, 3, and 4. Its outputs are: Block #5, 6, 7, 8, 10. Capstone Design Project: Self Heating Coffee Mug

  29. Max Proto Cost: Max Product Volume: Max Shipping container Vol.: Max Product mass: Min Oper. Temp Range: Min Oper. Humidity Range: Min Storage Temp Range: Min Storage Humidity Range: $20 600 cm3 750 cm3 0.1 Kg 0 to 50 °C 0-100 Rh% -40 to 150 °C 0Rh% Block #2: Standard Requirements Capstone Design Project: Self Heating Coffee Mug

  30. Input Voltage: Output Voltage: Max Power consumption: Functional features: Type of Signal: Dual Inputs: 12VDC (Block #1) 5 VDC (Blocks #3, 4) Multiple Outputs: 2 VDC to supply Block#8 3.6 VDC to supply Blocks#6,7 5 VDC to supply Block#5 6~12 VDC to supply Block#10 Depending on the Voltage value that is being used. Convert different values of VDC to desired values. Analog. Block #2: Performance Requirements Capstone Design Project: Self Heating Coffee Mug

  31. More Power • There will be sensors connected to all power lines. These sensors are to control which power source is being used. • LEDs are provided as a Display for the user to provide the following: Low Battery Full Battery ON Capstone Design Project: Self Heating Coffee Mug

  32. Blocks #3: Rechargeable Battery 120 Volts Block #1 AC-DC Converter Block #11 Mechanical Design Block #7 Dot-Matrix LED Block #2 DC-DC Converter Block #5 CPLD Block #8 Heat Sensor Block #3 Rechargeable Battery Block #9 Pressure Sensor Block #4 12 VDC Car Adapter Block #6 Touch Pad Block #10 Heating Coils Capstone Design Project: Self Heating Coffee Mug

  33. Block #3: Rechargeable Battery AC-DC Converter Low Battery 120 VAC Load Sensor Full Battery SW i ON Battery 4.8 VDC SW SW DC-DC Converter 12 VDC Capstone Design Project: Self Heating Coffee Mug

  34. Dimensions: Parts Count: Product Weight: Battery Type: Block cost: Min operating voltage: Operating Temperature: Storage Temperature: Life Cycle 50.0 Height, 17.0 Diameter (mm) <20 0.32 Kg Ni-Cd $4*4 =$16 1.2V 0-45 C -20-35 C 3-4 yrs Block #3: Standard Requirements Capstone Design Project: Self Heating Coffee Mug

  35. 4.8 Volts (4 in series) 1.4 Amp.Hr 6.72 W 1.4 A * 1.5 hrs Voltage: Current: Max Power: Charge: Block #3: Performance Requirements Capstone Design Project: Self Heating Coffee Mug

  36. Block #4: 12 VDC Car Adapter 120 Volts Block #1 AC-DC Converter Block #11 Mechanical Design Block #7 Dot-Matrix LED Block #2 DC-DC Converter Block #5 CPLD Block #8 Heat Sensor Block #3 Rechargeable Battery Block #9 Pressure Sensor Block #4 12 VDC Car Adapter Block #6 Touch Pad Block #10 Heating Coils Capstone Design Project: Self Heating Coffee Mug

  37. Block #4: Car Adapter AC-DC Converter Low Battery 120 VAC Load Sensor Full Battery SW Car Adapt. 12 VDC i ON Battery SW 4.8 VDC SW 12 VDC DC-DC Converter 5 VDC SW Capstone Design Project: Self Heating Coffee Mug

  38. 1.4 * 0.74 * 0.5 (L.W.H inches) 0.8 m <15 0.4 lb $16 Dimensions: Wire Length: Parts Count: Product Weight: Block cost: Block #4: Standard Requirements Capstone Design Project: Self Heating Coffee Mug

  39. Input:12 VDC Output: 5 VDC +5% Max: 400 mA Min: 150 mA Voltage: Current: Block #4: Performance Requirements Capstone Design Project: Self Heating Coffee Mug

  40. Digital Control Unit Capstone Design Project: Self Heating Coffee Mug

  41. Block #5: Complex Programmable Logic Device (CPLD) 120 Volts Block #1 AC-DC Converter Block #11 Mechanical Design Block #7 Dot-Matrix LED Block #2 DC-DC Converter Block #5 CPLD Block #8 Heat Sensor Block #3 Rechargeable Battery Block #9 Pressure Sensor Block #4 12 VDC Car Adapter Block #6 Touch Pad Block #10 Heating Coils Capstone Design Project: Self Heating Coffee Mug

  42. Block #5: Interface 5 VDC ADC CPLD Heat Sensor Heating Coils ADC Pressure Sensor Dot-Matrix Touch Pad Capstone Design Project: Self Heating Coffee Mug

  43. Block #5: Purpose and Definition • Receive digital input from the touch pad by the user, to trigger the desired temperature. • Receive analog data inputs from the heat sensor to control the temperature of the beverage. • The pressure sensor will be simulated through a small program that will use the inputs from the heat sensor. • Convert the analog signals with an ADC unit • Output digital data to the dot-matrix display for the user. • Output to the heating coils to control the heat. Capstone Design Project: Self Heating Coffee Mug

  44. Cost: Parts Count: Unique parts Count: Min operating voltage: Power consumption: Operating temp. range: Storage temp. range: Operating humidity: Reliability: Energy sources: $4 15 1 5 VDC 1.5 W -55 to 100 °C -65 to 150 °C 0 to 100 Rh% 3 years DC, Battery Block #5: Standard Requirements Capstone Design Project: Self Heating Coffee Mug

  45. Block #5: Performance Requirements Electrical Interfaces Digital Signals Supply voltage (VCC): -0.5 to 7.0 V Output supply voltage (VCCO): -0.5 to 7.0 V Input low voltage (VIL): 0.8 V Input high voltage (VIH): 2.0 V Input leakage current (IIL): -10 µA Input leakage current (IIH): 10 µA Output low voltage (VOL): 0.5 V Output high voltage (VOH): 2.4 V Output current (IOL): 24 mA Output current (IOH): -3.2 mA Analog Signals None User Interfaces None Operation Modes ON/OFF to heat or warm the beverage Capstone Design Project: Self Heating Coffee Mug

  46. User Interface Capstone Design Project: Self Heating Coffee Mug

  47. Block #6: Touch pad 120 Volts Block #1 AC-DC Converter Block #11 Mechanical Design Block #7 Dot-Matrix LED Block #2 DC-DC Converter Block #5 CPLD Block #8 Heat Sensor Block #3 Rechargeable Battery Block #9 Pressure Sensor Block #4 12 VDC Car Adapter Block #6 Touch Pad Block #10 Heating Coils Capstone Design Project: Self Heating Coffee Mug

  48. Power: Mechanical: Environmental: Manufacturing: Life Cycle: DC (3.6V) 15 cm2 Operating Temp: -20 – 30 °C Max total parts: 5 10+ years Block #6: Standard Requirements Capstone Design Project: Self Heating Coffee Mug

  49. User Control: Switch Type: Functional Features: Power Modes: Signal Direction: Viewing Environment: Temperature, Display Pushbutton (Pad type) On/Off, Up, Down & Set Always on Output Moderate Lighting Block #6: Performance Requirements Capstone Design Project: Self Heating Coffee Mug

  50. Block #7: Dot-Matrix 120 Volts Block #1 AC-DC Converter Block #11 Mechanical Design Block #7 Dot-Matrix LED Block #2 DC-DC Converter Block #5 CPLD Block #8 Heat Sensor Block #3 Rechargeable Battery Block #9 Pressure Sensor Block #4 12 VDC Car Adapter Block #6 Touch Pad Block #10 Heating Coils Capstone Design Project: Self Heating Coffee Mug

More Related