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Logistieke concepten. College 5 ( hoofdstuk 11 en 14 Ronald H. Ballou ). Supply scheduling decisions Purchasing scheduling decisions Network Planning Process. SUPPLY SCHEDULING. Meeting demand: supply just when needed production (MRP) inventory replenishment (JIT). Just in Time (I).
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Logistieke concepten College 5 (hoofdstuk 11 en 14 Ronald H. Ballou)
Supply scheduling decisions • Purchasing scheduling decisions • Network Planning Process
SUPPLY SCHEDULING Meeting demand: • supply just when needed production (MRP) • inventory replenishment (JIT)
Just in Time (I) Japanese production philosophy: • juiste producten, juiste tijdstip, juiste plaats, juiste kwaliteit, juiste hoeveelheid • Inventory reduction • “voorraad is smeermiddel van knelpunten” • Production: small size and zero defects • Relation with supplier
Just in Time (II) • KAN card: produce a standard quantity • BAN card: bring a standard quantity • KANBAN control on department level • Demand approach, i.s.o. hierarchical approach
Just in Time (IV) Concern level: • Hierarchical approach • Quartile planning with horizon of 4 month: purchase orders to suppliers • Capacity control (long horizon) • Assemblage schedule with adequate mix of models (aabbaabbbaa)
Material requirements planning (MRP I) • demand forecasting • from end-products planning the production of parts and materials • bill of materials
Schedule MRP I • bruto behoefte • orders onderweg • voorzien voorraad verloop • netto behoefte • geplande ontvangst • geplande beschikbaar • geplande orderuitgifte
Problems MRP I • demand uncertainty • lead time uncertainty • safety stock • Manufacturing Resources Planning (MRP II) • koppelt planning en besturing • koppelt afdelingen
Supply Chain Management • Optimise the integral chain • Integration of information • Value Adding Logistics: • functies die thuishoren in material management (assemblage, verpakken) verplaatsen naar de distributie keten • Information technology
PURCHASING • selecting and qualifying suppliers • contracting • comparing price, quality and service • evaluating the received values • quality of ‘your’ end-products
Purchase strategies • purchase and percentage of sales value • productie onderneming • handelsbedrijf • price reduction to all suppliers • relation: more efficient production • purchage on world wide web
NETWORK PLANNING • where are the demand points ? • where are the warehouses ? • where are the source points? • Good network brings savings
Data for network planning • products in the product line • locations • materiaal, productie, opslag en services. • costs • customer service level • capacity
Sources Business planning documents Reports Logistic research Published information Encoding Product coding Geocoding Data sources and encoding
From data to information • Product grouping • Sales aggregation • geografische clusters • relatie cluster en verkoop concentratie
Design the network • Chart, compass and ruler techniques • Simulation models • Heuristic models • Optimization models • regel van Camp
Opdracht 3: besturing • Casus: “de internet super” • Geef in een presentatie (per groep) een advies over een besturingssysteem