Business Industrial Network

1. Business Industrial Network www.DowntimeCentral.com True Downtime Cost

2. Quick Help Results • Our customers can see ROI of 1000% • BIN makes Manufactures, Vendors, and Support companies more profitable through TDC information. PREVENT PARTS FIND FIX Hours Down www.DowntimeCentral.com

3. True Downtime Cost (TDC) • Corrugators = $ 10,000 per hour • 6 Hours saved in Unplanned downtime, $60K • Air compressor = $ 30,000 per hour • 6 Hours saved in Unplanned downtime, $180K • Cell Bottleneck = $ 3,000 per hour • 6 Hours saved in Unplanned downtime, $18K www.DowntimeCentral.com

4. Overview (Definition:) • A method of recording and analyzing all significant cost metrics associated with equipment downtime in a building or manufacturing facility. • TDC provides a way to assign time and/or monetary value to previously considered “non-tangible” cost of downtime. • Also TDC includes downtime factors commonly overlook to arrive at a more true value for the cost of downtime. TDC – True Downtime Cost www.DowntimeCentral.com

5. Focus on the 80% • 80% of the failures come from 20% of the failure modes. • TDC helps you focus on the greatest cost of downtime, as opposed to traditional broad categories such as “Maintenance” , “Labor”, etc. www.DowntimeCentral.com

6. Why use TDC? • Executive Management • True (Better) information, allows you to make better decisions. • Maintenance Management • TDC gives you the tools to cost justify those much needed equipment upgrades and replacements. • All Service and Product Suppliers • Allows you to show customers the true value and savings of your product or service. • Helps your customers cost justify purchasing from you. www.DowntimeCentral.com

7. You’ve seen the value in CMMS, now see that value increase. • CMMS, might pay for itself in 18-30 months • Targeted cost/risk review of projects and maintenance requirements will typically achieve net payback in 3-6 months. www.DowntimeCentral.com

8. A Quick Look at TDC metrics Overhead www.DowntimeCentral.com

9. A greater return is why we see the popularity of … • TPM • (Total Productive Maintenance) • RCM • (Reliability Centered Maintenance) www.DowntimeCentral.com

10. TDC shows at least 10 times the cost that conventional methods show. This is why TDC amplifies the value of asset management programs by many times. CMM$ X 10 TPM $ X 10 RCM $ X 10 OEE $ X 10 www.DowntimeCentral.com

11. TDC made easy by growing number of Computer systems • Are being recognized as necessary and valuable for … • asset information • work management • condition monitoring www.DowntimeCentral.com

12. The Old Mindsets The relationships are poorly understood, the mathematics are too nasty, and the available raw data is usually inadequate. However, much has changed through the TDC project. www.DowntimeCentral.com

13. TDC to OEE • OEE can appear improved by actions such as purchasing oversize equipment, providing redundant supporting systems and increasing the frequency of overhauls. • Also complete understanding of OEE is required to make sound decisions. • TDC enhances OEE accuracy, and places it in perspective. www.DowntimeCentral.com

14. TDC represents the final bottlenecks to a fully integrated and auditable approach to maintenance strategy development / justification. TDC • Click the link to learn more about • TDC Data Source • TDC Cost Factors www.BIN95.com www.DowntimeCentral.com