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M-Max Training

M-Max Training. Tom Neuberger – Product Manager VFD’s. Agenda. 30 min Intro's and review of Eaton VFD strategy 45 min MMX features/benefits discussion and review of training guide 15 min MMX expansion discussion / Pricing 90 min MMX demo and website review – PC Software?

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M-Max Training

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  1. M-Max Training Tom Neuberger – Product Manager VFD’s

  2. Agenda • 30 min Intro's and review of Eaton VFD strategy • 45 min MMX features/benefits discussion and review of training guide • 15 min MMX expansion discussion / Pricing • 90 min MMX demo and website review – PC Software? • 180 min Application Training

  3. Product Line Overview - Drives Clean Power CPX 18 pulse CFX Passive Filter Performance LCX, SPX, DC fed Machinery MVX,NFX,SLX,M-Max HVAC HVX, JCI, York Industrial GVX, SVX SVX Industrial SVX Enclosed HVX9000 HVX Intellipass/ Intellidisconnect JCI, BAC brand labeled

  4. Current & Future Drives Product Platforms DF6 Intellipass HVX9000 DV6 SVX9000 GVX9000 DF51 DV51 SLX9000 CPX9000 MVX9000 M-Max H-Max V-Max NFX9000 Industrial / WWT High Performance Machinery/OEMs HVAC 10 Product Platforms being Replaced by 3 Product Platforms LCX9000 SPX9000

  5. Training Guide Review • CD • Features/Benefits • Product Selection • Parameter Guide • Default Parameter Set • Demo Overview

  6. Expansion / Pricing • 1st Gen vs. 2nd Gen • FS4 & FS5 • Margin Config.xls

  7. M-Max Demo / PC Software • www.eaton.com/m-max • M-Max Demo.exe • MaxConnect • MaxLoader

  8. Review User Manual • Detailed Parameter List (page 65) • Abbrev list (page 150) • Parameter Groups (P) • P1 Default Settings • P2 Analog Inputs • P3 Digital Inputs • P4 Analog Outputs • P5 Digital/Relay Outputs • P6 Drives Control • P7 Motor Data • P8 Protective Functions • P9 PID • P10 Fixed Frequencies • P11 V/Hz Characteristics • P12 Braking • P13 Logic • P14 Secondary Parameter Set • System Parameters (S) • Monitoring Parameters (M)

  9. Parameter Format Explanation

  10. Default I/O (Factory Setting - FS) • DI1 = start fwd • DI2 = stop/start rev • DI3 = Fixed Freq B0 (12hz) • DI4 = Fixed Freq B1 (18hz) • DI5 = Fault Reset • DI6 = PID Controller Deactivate • RO1 = Run • RO2 = Fault • DO = Ready

  11. Startup Wizard • Page 64 or 147 • 17 parameters • Basic control and motor nameplate data • 4 macros / applications • Basic • Pump • Fan • High Load • Three ways to implement • Initial power up • Press and hold “STOP” button for 5 seconds • Set parameter S4.2 = 1 • P1.1 = 1 (factory setting/default)

  12. Duplex Pump Application • Start / Stop send by PLC (Maintained 24V inputs) • Speed Control 0-10V DC • Min Freq = 30 Hz • Max Freq = 60 Hz • Start Function/Accel Time = Ramp/10 sec. • Stop Function/Decel Time = Free Coasting/10 sec. • Motor Data: • FLA: 1.0A • 1800 rpm • .83 power factor • 230V • 60 Hz

  13. Duplex Pump Parameter Setup • Reset drive to factory defaults • Can be configured through quick start wizard

  14. Duplex Pump Parameter Setup • P1.1 (Quick Start Parameters) = 1 • P1.2 (Application) = 1 (pump) • P1.3 (Country Specific Defaults) = 1 (US) • P6.1 (Primary Remote Control Source) = 1 (I/O) • P6.2 ( Primary Remote Speed Ref) = 3 (AI1) • Also need to confirm microswitch S2 • P6.3 (Min Freq) = 30 Hz • P6.4 (Max Freq) = 60 Hz • P6.5 (Accel Time) = 10 sec • P6.6 (Decel Time) = 10 sec

  15. Duplex Pump Parameter Setup • P6.7 (Start Function) = 0 (ramp) • P6.8 (Stop Function) = 0 (free coasting) • P7.1 (Motor FLA) = 1.0A • P7.3 (RPM) = 1800 rpm • P7.4 (Power Factor) = .83 • P7.5 (Motor Voltage) = 230V • P7.6 (Motor Freq) = 60 Hz • P11.7 (Torque Increase) = 0 (disabled)

  16. Duplex Pump Extra Credit • We need to make sure that the motor can not run backwards • The customer would like to start a second pump when the frequency of pump #1 exceeds 50hz.

  17. Duplex Pump Parameter Setup Extra Credit • First need to change parameter P1.1 = 0 • Motor can not run backwards: • P6.23 (REV Blocked) = 1 (enabled) • Disabling the Start Rev (P3.3) does not disable running the drive in reverse in “keypad” mode. • Exceed 50 Hz: • P5.1-3 (Digital or Relay Output) = 10 (Freq Monitoring 1) • P5.4 (Freq Monitoring 1) = 2 (P5.5 – P6.4, high limit) • P5.5 (Freq Monitoring 1 Ref Value) = 50 hz • On/Off delays???

  18. HVAC Duct Pressure Application • The customer has an HVAC system that needs to maintain a duct pressure of 75psi. They are using a 0-200psi pressure transducer to monitor the duct pressure. The transducer’s output is a 0-10V signal. • Min Freq = 0hz • Accel and Decel = 5 seconds • Motor Data: • FLA: 1.0A • Current Limit: 1.2A • 1800 rpm • .85 power factor • 230V • 60 Hz

  19. HVAC Duct Pressure Hints and Clues • Understanding PID • Setpoint value as %. • Example: Customer has a 0-10 psi transducer and would like to maintain a pressure of 4 psi. • Convert psi to % based on transducer range • 4/10 = x/100 • x = 40% • Hints: The only parameters that you should need to modify are the following: P9.1, P9.4, P9.5, P9.6

  20. HVAC Duct Pressure Parameter Setup • P1.1 = 0 (All parameters) • P1.2 = 2 (Fan) • P1.3 = 1 (NA) • P2.1 (AI1 signal range) = 0 (0-10V) • P6.3 (Min Freq) = 0 hz (Default is 20hz) • P6.5 = 5 sec (Default is 20 seconds) • P6.6 = 5 sec (Default is 20 seconds) • P7.1 = 1.0 • P7.2 = 1.2 • P7.3 = 1800

  21. HVAC Duct Pressure Parameter Setup • P9.1 (PID Controller) = 1 (Activated) • P9.4 (PID Controller Keypad Reference) = 37.5% • 75/200 = x/100 • 200x = 7500 • x = 7500/200 = 37.5 • P9.5 (PID Controller Setpoint Source) = 0 (Keypad) • P9.6 (PID Controller Actual Value) = 1 (AI1)

  22. HVAC Duct Pressure Extra Credit • The customer would like the drive to conserve energy “sleep” if the output frequency falls below 10hz for 5 seconds or longer. It should “wake up” once the pressure transducer drops below 70 psi. • The customer would also like the ability to disable the PID loop and follow a standard 0-10V signal supplied by a PLC. • Lastly the customer would like the drive to monitor the duct pressure.

  23. HVAC Duct Pressure Parameter SetupExtra Credit • Sleep Mode: • P9.12 (Frequency) = 10 hz • P9.13 (Wake up) = 35% (70/200 = x/100) • P9.14 (Delay)= 5 sec • PID Disable • P2.1 (AI1, signal range) = 0 default • P3.12 (PID Disable) = 6 default • P6.2 (Primary Remote Speed Ref) = 3 default • Monitor Duct Pressure • P9.19 (PID Controller, Process Value Scale) = 2

  24. Conveyor Application • Start and stop by PLC (Maintained 24V Inputs) • Sensor input required for motor to start • Primary speed control 2-10V Utilizing AI2 sent from PLC • Set speed of 20 Hz also controlled from a PLC • Accel and Decel = 5 seconds • Motor Data: • FLA: 1.4A • Current Limit: 1.75A • 1700 rpm • .87 power factor • 230V • 60 Hz

  25. Conveyor Application • Reset drive to factory defaults • Can be partially configured through quick start wizard.

  26. Conveyor Parameter Setup • P1.1 (Quick Start) = 0 (All Parameters) • P1.2 (Application) = 3 (High Load) • P1.3 (Country Defaults) = 1 (NA) • P2.5 (AI2 Signal Range) = 1 (2-10V) • Also confirm microswitch S3 • What is AL50? • P3.1 (Start/Stop Logic) = 3 (FWD/REV) • P3.8 (Run Enable) = 3 (2-6 Digital Input) • If DI2 you need to disable Start Rev signal (P3.3 = 0) • Be wary of default I/O • P3.9 (fixed freq, binary B0) = 4 (3-6 Digital Input) • P3.10 (fixed freq, binary B1) = 0 • Who’s unit was running at 24hz as the preset speed? (B0 + B1 = 24hz FF3) • P6.2 (Primary Remote Speed Ref) = 4 (AI2) • P6.5 (Accel) = 5.0 • P6.6 (Decel) = 5.0 • P10.2 (FF1) = 20hz

  27. Conveyor Application Extra Credit • The customer would like to count packages with an Eaton sensor. Packages (spaced approx 10 seconds apart) travel down a conveyor and past a sensor before they drop into a box. It takes the package 5 seconds to reach the box after it passes the sensor. Once the box has 10 packages the customer would like to run a second conveyor (powered by an XT starter, of course) for 3 seconds to transport the box to a shrink wrapper and a new box will be set in place. Cycle repeat…

  28. Conveyor Application Extra Credit (Simplified) • VFD to count packages via sensor input • When counter = 10 • Activate various outputs • RO to activate XT coil (start second conveyor) • Time delay on 5 sec • Time delay off 3 sec • DO active to DI (reset counter) • Repeat!

  29. Conveyor ApplicationExtra Credit Parameter Setup • Counter input signal: • P3.23 (Counter input signal) = 5 (digital input 5, or any input) • P3.29 (counter reference value)= 10 • Counter output • P5.1 (RO1 signal) = 20 (counter value 1 reached) • P5.2 (RO2 signal) = 0 (deactivated) • P5.3 (DO1 signal) = 20 (Use the DO to reset counter) • Counter reset input • P3.24 = 6 (digital input 6, could be fed directly from DO) • Time delays • P5.14 (RO1, on delay) = 5s • P5.15 (RO1, off delay) = 3s

  30. Thank you! Tom Neuberger – Product Manager VFD’s

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