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CMCP. Condition Monitoring & Custom Products. Solutions Sales Training. Vibration and Temperature Sensors, Transmitters. ,. Monitors,. Cables, Wiring, Mounting Accessories, BNC Switch Box’s. , Enclosures,. Junction Box’s. , Tachometers,. Custom Panels and. more. www.cmcpweb.com.

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  1. CMCP Condition Monitoring & Custom Products Solutions Sales Training Vibration and Temperature Sensors, Transmitters , Monitors, Cables, Wiring, Mounting Accessories, BNC Switch Box’s , Enclosures, Junction Box’s , Tachometers, Custom Panels and more... www.cmcpweb.com www.cmcpweb.com

  2. CMCP “Condition Monitoring Custom Products” CMCPStandard Products CP Custom Products CMCPPrivate Label Products • Transmitter Systems • Monitor Systems • Industrial Radio Modems • Low Cost Accelerometers • Temperature Sensors • Extension Cables • Mounting Accessories • BNC Switch Boxes • Junction Boxes • Balance Kits (CMXA) • Instrument Wire • Rotor Kits • Tachometers • Eddy Probe Calibrators • Free Standing Cabinets • Custom Integration & Test • Custom Enclosures • Field IO (Analog to Digital) • HMI (Wonderware) Solutions • AutoCAD Drawings • Custom Machining & Molding • Industrial Computers • CMCP 500 Series Transmitters • CMCP 500 Series Monitors • CMCP 420VT Transmitter

  3. CMCP Strategy Provide our Customers with a easy to use and maintain Low Cost Alternative to expensive, centralized rack based Machine Protection Systems by: • Allowing Customers to make use of existing PLC and DCS systems. • Making use of Existing Networks. • Modular Design. • Distributive Design. • Keep it Simple (Kiss).

  4. Legacy Issues • Large centralized “Rack” based systems. • Control Room mounted. • Originally Capital Projects. • OEM supplied sensors. • All sensors wired to “Rack” • Requires lots of instrument wire and conduit (2x cost). • Large Racks do nothing that a PLC or DCS system cannot do. • Overall Values. • Time Delay. • Power up inhibit. • OK Circuit. • 99% not wired to “Shutdown”. • Many are ‘Obsolete”. www.cmcpweb.com

  5. Legacy Systems • GE Power Systems (Bently Nevada) • 1700 Series • 5000 Series • 7200 Series • 9000 Series • 3300 Series • IRD/Entek • Unicell • 5802 Series • 5806 Series • 5815 Series • 5915 Series

  6. What’s Changed ? • Hardware • PLC and DCS Systems are faster, cheaper and more common. • Many Plants are upgrading to New DCS and PLC Systems. • HMI Systems like Wonderware are available. • People • Vibration and machinery specialists are retiring, or spread out. • A lot of specialty work is contracted. • Engineers and Technicians are forced to be “Jack of All Trades”. • Operators are being assigned more tasks “OCM”. • Users want smarter, simpler and easier to maintain systems. • Users are more budget conscious. • Engineers and Technicians are more computer oriented. • Major machine flaws have been fixed. www.cmcpweb.com

  7. Vibration Monitoring using PLC • Advantages: • Low Cost (1/2 Legacy Systems) • Simple to Install. • Can make use of existing sensors. • Distributive Architecture. • 4-20 mA noise free. • Digital to save wiring costs • Choice of Protocol • Easy repair and replacement. • Local Dynamic Signal w/BNC. • Disadvantages: • No Remote Dynamic or Transient Data. www.cmcpweb.com

  8. CMCP Monitoring Strategy PLC/DCS

  9. STI Standard Product CMCP 420VT

  10. CMCP 420VTLoop Powered, 2-Wire Vibration Transmitter “Simply, the Lowest Cost Approach to Machine Protection”

  11. CMCP 420VTLoop Powered, 2 wire Vibration Transmitter • Features: • Solid State • Velocity Output • Loop Powered • Integral Accelerometer • 4-20 mA Output • 100 mv/g Dynamic Signal Output • 2-2,000 HZ • No External Housing Required • No Special Extension Cable – • Optional Bright LED or LCD Display w/ BNC • Optional BNC Adaptor w/LED Display w/BNC Adaptor

  12. Why 4-20mA • ISA Standard 4-20mA and 1-5 VDC • Standard Instrument Wire (pair) • Extremely Accurate. • Low voltages (typically 24 VDC). • Long distances can be handled. • Voltage has resistance losses. • 4-20 mA Current Constant anywhere on loop. • Noise immunity. • Instrument Technicians understand. • Available IO Points CMCP420VT

  13. CMCP420AD8/16 CMCP 420VT with Field IO • Features: • 8 or 16 Channels • 16 Bit A/D • Universal Power Supply (100-250 Vac, 50 or 60 Hz) • Provides Loop Power to Transmitters • RS485 MODBUS RTU or Ethernet Protocols • Dynamic Signal Output with Channel Selector Switch • Digital Interface to PLC or DCS

  14. MODBUS Plant DCS or PLC or PC CMCP 420VT Vibration Sensors 2 wire loop powered, measuring Velocity. CMCP420AD-M08 FAN Vibration Monitoring Using Loop Powered Transmitters

  15. STI Standard Product CMCP 500 Series Transmitters and Monitors

  16. CMCP 500 Series Transmitters and Monitors CMCP 500 Transmitter CMCP 500 Monitor

  17. CMCP500 Series Transmitters and Monitors • CMCP 525 Acceleration • CMCP 530 Velocity • CMCP 540 Displacement (EP) • CMCP 545 Thrust Position (EP) • CMCP 590 Enveloper • CMCP535 Displacement (Vel) • CMCP547 Differential Expansion (TSI) • CMCP548 Case Expansion (TSI) • CMCP549 Valve Position (TSI) • CMCP560 RTD Temperature • CMCP565 Thermocouple Temperature • CMCP570 Solid State temperature • CMCP575 Speed • CMCP580 Process Variable • CMCP585 Eccentricity (TSI) Transmitter Monitor

  18. CMCP 500 Series Transmitters • Features: • Single Channel • Low Cost • Small Size • Din Rail Mount • 4-20 mA Output • 24 VDC Powered • OK Circuit • Optional Filters • Buffered Outputs (2) • Selectable Ranges (5) • All Popular Sensors and Transducers • Surface Mount Components • Easy Troubleshooting and Replacement

  19. CMCP 500A Series Monitor • Features: • All Features of Transmitter • 3 Alarms w/Relays • OK • Alert • Danger • Selectable Time Delay (.1, 1, 3, 6 and 10 sec.) • Latching or Non-Latching Relays • Reset Terminals • Trip Multiply (2x or 3x) • Outputs for Optional Display • Meets API-670 (American Petroleum Institute) • Easy Alarm Setup and Adjustment

  20. CMCP 420VT vs. CMCP500 Series

  21. CMCP Standard Products Standard Monitoring Systems

  22. CMCP5302 Two Channel Monitor Features • Two Channel • Bright Red LED Display • Reset Button • Low Cost • 4-20mA Output • Alert & Danger Alarms • Adjustable Time Delay • Trip Multiply • Transducer Fault Detection • Buffered Transducer Output Great for Cooling Towers, Fin Fans, Hydro Turbines and any low channel count application.

  23. CMCP5301 Single Channel Monitor Features • Single Channel • Bright Red LED Display • Reset Button • Low Cost • 4-20mA Output • Alert & Danger Alarms • Adjustable Time Delay • Trip Multiply • Transducer Fault Detection • Buffered Transducer Output

  24. CMCP5304 General Machinery Monitor The CMCP5304 is a 4 channel monitoring system ideal for monitoring rotating machinery such as pumps, fans, compressors, turbines, and motors. The General Machine Monitor is equipped with 4 CMCP/CMCP530A Monitors alarming in integrated velocity with a 100 mV/g ICP Accelerometer input. CMCP5304SS        NEMA 4X Stainless Steel Housing                CMCP5308SS        NEMA 4X Stainless Steel Housing                CMCP5300KEY      Wing Knob Latch w/Key                               CMCP5300FOOT   Foot Mounting Kit                                          CMCP1100-05        Low Cost Accelerometer w/Integral Cable    

  25. CMCP1000 Dual Limit, Single Channel Vibration Monitor • Solid State Reliability • Integral Sensor (Optional External Sensor) • Two Levels of Alarm with Relays • True “OK” Circuitry with Relay • Adjustable Time Delays • Trip Multiply • 4-20mA Output • Remote Reset • Optional Local Reset • Bright LED Digital Readout Applications include Reciprocating Compressor Frame Vibration, Fin Fans and replacement for any mechanical vibration switch.

  26. New CMCP5019 19" Rack Mounted 10-Channel Monitor ! Direct Replacement for Bently Nevada 9000 & 7200 Monitors IRD 5918 and 5915 Monitors, DYMAC M700, M800 Features: • 19" EIA Rack or Panel Mount - 2 DIN High • Individual Bright Red LED or LCD Displays • OK, Alert, and Danger Relays - Meets API-670 • CE Approved • Terminals for Customer Wiring • Universal VAC Power • Optional -24 VDC Power Supply for Eddy Probes • Optional MODBUS or Ethernet TCPIP

  27. CMCP Standard Products Custom Monitoring Systems

  28. CMCP500 Series Monitors LOW COST CONDITION MONITORING PACKAGES • Custom Integration / Packaging • Custom Designs and Layout • Displays (common or individual) • Power Supplies • Custom Enclosures (XP, Nema4, 4x) • Intermediate Terminal Strips • IS Barriers • Field IO Interface • Ethernet TCP/IP, RS-485 Interface • Wireless • Web Enabled • Integration and Test (FAT)

  29. Sample CMCP500 Series Projects (12) CMCP530A Vibration Velocity Monitors . Common Display with Channel Selector Switch, Powder Coated Mild Steel, NEMA 4 Enclosure. (7) CMCP525 Vibration Acceleration Transmitters . High and Low Pass Filters, Intermediate Terminals Fiberglass, NEMA 4X Enclosure. (4) CMCP530 Velocity Transmitters, (2) CMCP545 Eddy Probe Position Transmitters, and (1) CMCP575 Speed Transmitter. Individual displays, Fiberglass NEMA 4X enclosure.

  30. (12) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (2) CMCP530A Velocity Monitors and (1) Phase reference output. Fiberglass NEMA 4X. Explosion Proof System with CMCP530A Vibration Velocity Monitors, Class I, Div. I, continuous monitoring system for offshore Gas Turbine installation. Requirements included IS Barriers, Slave Relays, Independent Displays, XP Housing and 4-20mA output to interface with a DCS system. TSI System (14) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (1) CMCP500A Eccentricity Monitor, (1) CMCP500 Case Expansion and (1) CMCP500 Differential Expansion. Painted Steel NEMA 4 Enclosure.

  31. CMCP Standard Products Top Sales Performers

  32. CMCP1100 Industrial Accelerometers • Features • LOW COST (Only $109.00 for 5 Meter System) • Small Size Case, 1/2” x 1.05” • Small Footprint, 1/2” • Integral Cable (5, 10 or 20 Meters) • 100 mV/g Sensitivity • 0.32 Hz to 10 KHz Frequency Range (± 3 dB) • Waterproof Standard CMCP1100 High Temp. CMCP1100H Side Mount CMCP1100S

  33. Accelerometer Accessories Piloted End Mill Mounting Pads Motor Fin Mounts NPT Adapters Acrylic Bypacs Extension Cables BNC Junction Boxes Intermediate Termination Boxes 2-Pin to BNC Adaptor

  34. CMCP250 Accelerometer Mounting Kit

  35. CMCP300 Series BNC Switchbox • Features • Low Cost • Available in Fiberglass, Painted Steel or SS • Water Tight & Dust Tight • External or Internal BNC & Switch Available • Provide convenient and safe access to signals

  36. CMCP310 Series BNC Switchbox • Features • Low Cost • Terminate & Switch outputs of up to 48 sensors • Available in Fiberglass, Painted Steel or SS • Water Tight & Dust Tight • External or Internal BNC & Switch Available • Provide convenient and safe access to signals

  37. CMCP280 API Accelerometer Housing • Kit Includes: • Dome Cover • Mounting Base with ¾” NPT Conduit Connection • Neoprene Base Gasket • O-Ring Gasket for Cover • Mounting Bolts & Washers • ½” NPT Reducing Bushing • Meets API670 and API678 Requirements

  38. Eddy Probe Accessories • Meets API670 external mounting specifications • 304 and 316 Stainless Steel • Provided with four 3/4" NPT Hubs • 3/4" or ½” NPT Case Entry CMCP801 • Machined aluminum • Threaded and slotted to insure position and stability CMCP805 • Machined 304 Stainless Steel • ½” and ¾” NPT External Threads • ¼” x 28 and 3/8 ” x 24 Internal Threads CMCP4190

  39. CMCP610 Eddy Probe Calibrator • Features • Verify Voltage Output vs. Gap • For use with 5mm & 8mm Probes • Precision Micrometer • 4140 Target • Graph Paper & Excel Spreadsheet

  40. Go Wireless ! Industrial Radios • Features Include: • Class I, Div II, Group’s A,B,C,D. • Superior noise immunity - advanced frequency hopping spread spectrum technology. • Worldwide Unlicensed 2.4 GHz. • Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc.) • MODBUS RTU RS-485, RS-422, RS-232. • 32 Frequency Channels. • Up to 16 mile range w/ Hi Gain Antennas. • Can be extended with Repeaters. • 250 Kbps RF Data Rate. • Configurable to Master/Repeater/Remote with Windows setup / diagnostics software. Ethernet Model

  41. CMCP1210 Spring Loaded Temp. Sensors • Features: • Tip Sensitive RTD or Thermocouple • For use to 260º C (500º F) • Adjustable Spring-Loaded Holder with Fluid Seal • Aluminum Connector Head – Optional XP Head

  42. CMCP800 Balancing Accessories Kit • CMCP6156 Magnetic. Goose Neck • Custom Vice Grip • Assorted Balance Weights • Banana to BNC Adapter • Hex Key Set • Tape Measure • 6” Stainless Steel Rule • 6” 180º Protractor • Compass • Clip Board • Polar Plot Tablet (50 sheets) • Hard Carry Case • CMCP6160 Printer Adapter • Digital Scale • CMCP630 A/B Switch • (2) CMCP2100 Accelerometers • (2) CMCP625 2 Pin to BNC Adapter • (3) 25’ BNC/BNC Cables (A,B,Phase) • (2) CMCP908-MD Magnet • Optical or Laser Phase Reference Kit CMCP811 Balance Weight Starter Kit

  43. CMCP875 Current Clamp Kit • Features: • 2 Current Clamps • Custom Resistance Box • 25-Pin to BNC Connector For Microlog • 10' BNC to BNC Cable • 3' BNC to BNC Cable • BNC to Banana Cable • Rubber and Leather Gloves • Hard Latching Carrying Case

  44. CMCP810 Electrical Runout Kit • Features • Oscilloscope • Optical Phase Reference Kit • Eddy Probe System • Power Supply • Magnetic Mounts • Custom Vice Grips • “Bucking” Amplifier • Hard Carrying Case • Optional Gauss Meter • Option Software

  45. CMCP TACH3-XPExplosion Proof Tachometer • Features • Replaces Old Dymac M746 • Front Panel Programmable • 5-999,999 RPM Selectable Range • 1 or Multiple Pulses per Revolution • 0.001% Accuracy • Alert and Danger Alarms • 4-20mA and 0-5 Vdc OutputRS232 Output • Eddy Current Probe Input • High & Low RPM Recall • 0.56” H, Seven Segment LE

  46. CMCP601 Rotor Kits Measurements may be obtained to study: • Frequency Based Signals • Time Based Signals • Orbital Analysis • Shaft Runout • Shaft Bow • Identify Rotor Critical Speeds • Resonance Amplitude Factor • Phase Analysis • Balancing • Shaft Relative & Case Absolute • Rotor Dynamic Studies CMCP601 Dynamic Motion Demonstrator Available in Short or Long Base

  47. CMCP600 Rotor Kit Features • 1700/1400 RPM AC Motor • Quick Bearing Change • Easy to Use • Repeatable Results • Carrying Case • (2) Rolling Element Bearings (1) “Good Bearing” (1) “Fault Induced Bearing” Bearing Fault Demonstrator

  48. CP Products (Custom Products) • Custom Enclosures • Free Standing Cabinets • Drawing & Engineering Services (AutoCAD) • Custom Packaging (Kits) • Battery Powered Monitors • Wonderware HMI • Integration Services • Test and FAT

  49. Cabinet / Panel Design and System Integration Over 250 integrated Custom Panels and Enclosures • Customers Include: • Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh) • Black & Veatch • Brown & Root • Caltex • Fisher Rosemont • BHEL • Wyle Labs • Chevron USA • BP Amoco • M&M Mars • Champion Paper • E.I. Dupont • Ebara International. • Baxter Wilson Unit 1 and 2 • City of Portland, Oregon • … and many more

  50. CMCP Assembly Area League City, TX

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