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Presentation on the iDRM activities in Andhra Pradesh. By G.Bala Kishore M.E., Director of Factories Andhra Pradesh, Hyderabad . uuuuuuugjhgjnghjghjghjghj. Department Profile.
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Presentation on the iDRM activities in Andhra Pradesh By G.Bala Kishore M.E., Director of Factories Andhra Pradesh, Hyderabad
Department Profile • Functions under the adminstrative control of the Principal Secretary, Labour, Employment, Training and Factories Department, Government of Andhra Pradesh • To ensure the safety, health and welfare of workers employed in factories • To provide a safe working environment and prevent work related injuries and diseases
LEGISLATIONS BEING IMPLEMENTED • The Factories Act, 1948 & Andhra Pradesh Factories Rules, 1950 • The Payment of Wages Act, 1936 and Andhra Pradesh Payment of Wages Rules (in respect of Factories ) • The Maternity Benefit Act, 1961 and Rules (in respect of Factories) • Manufacture, Storage and Import of Hazardous Chemicals Rules - 1989 (in respect of Factories) • Chemical Accidents (Emergency planning, Preparedness and Response) Rules 1996
Registered Factories and workers in Andhra Pradesh • The number of factories registered under the Factories Act are 41,077 • The number of workers employed in the • factories are 10.23 lacs
MAH Factories in Andhra Pradesh Number of MAH Factories in A.P. Identified = 144
DISTRICT–WISE MAH FACTORIES • Sl.No District No. of factories • Srikakulam 6 • Vizianagaram 2 • Visakhapatnam 17 • East Godavari 20 • West Godavari 7 • Krishna 9 • Guntur - • Prakasam - • Nellore 1 • Kurnool 3
DISTRICT–WISE MAH FACTORIES • District No. of factories • Anantapur 4 • Kadapa 2 • Chittor 1 • Warangal 1 • Khammam 1 • Karimnagar 2 • Adilabad 1 • Nalgonda 11 • Mahaboobnagar 8 • Hyderabad 2
DISTRICT-WISE MAH FACTORIES • District No. of factories • Rangareddy 18 • Medak 28 • Nizamabad - __________ Total 144 ___________
Number of MAH factories- manufacturing activity wise • I. PROCESS INDUSTRIES • (Threshold Quantities as specified in Schedule 3 of MSIHS Rules) • 1. Iron & Steel and Engineering industries 6 • 2. Power Generation 5 • 3. Pulp & Paper 5 • 4. Fertilizers 4 • 5. Oil Refineries (Petroleum) 2 • 6. Petro Chemicals 1 • 7. Bulk drugs & Chemicals 33 • (Chemicals - 20 ) • 8. Distilleries & Breweries 2 • 9. Pesticides & Insecticides-Technical Mfg 5 • 9A. Formulations 13
Number of MAH factories- manufacturing activity wise • 10. Man made fibres 1 • 11. Glass & Ceramics 5 • Including Glass fibre industry • 12. Explosives Manufacturing Units 5 • 13. Seed processing 4 • 14. Foam 1 • 15. Cellulose Manufacturing 1
Number of MAH factories- manufacturing activity wise • II. Number of isolated Storages registered under Factories Act • ( Threshold Quantities as specified in Schedule 2 of MSIHC Rules ) • Petroleum Bulk Oil Storages 24 • LPG Storage 4 • LPG Bottling 23
CHEMICAL WISE NUMERICAL LIST OF MAH FACTORIES • LPG USING FACTORIES 15 T 39 • LPG BOTTLING FACTORIES 50 T 21 • CHLORINE 10 T & ABOVE 38 • AMMONIA 50 T 5 • HSD 2,500 T 21 • MOTOR SPIRIT(GASOLENE OR PETROL) 1,500 T 17 • SUPERIOR KEROSENE OIL 2,500 T 18 • NAPHTHA STORING 1,500 T 11
CHEMICAL WISE NUMERICAL LIST OF MAH FACTORIES • CARBON DI-SULPHIDE 20 T 4 • METHYL PARATHION 0.1 T 5 • ETHION 0.1 T 6 • PHORATE 0.1 T 6 • CARBOFURAN 0.1 T 6 • LEAD AZIDE 0.1 4 • ETHANOL OR RECTIFIED SPIRIT 1,500 T 2 • PROPYLENE 15 T 2 • LEAD STYPHNATE 0.1 T 3 • PARATHION 0.1 T 1 • TOULENE DI-ISO-CYANATE(TDI) 10 T 1 • TETRA ETHYL LEAD 5 T 1
CHEMICAL WISE NUMERICAL LIST OF MAH FACTORIES • HYDROGEN FLUORIDE 5 T 1 • PETN 50 T 1 • SODIUM CHLORATE 25 T 1 • SULPHUR DIOXIDE 20 T 1 • BENZENE 1,500 T 1 • 1,3-BUTA DIENE 15 T 1 • ATF(Aviation turbine fuel ) 10,000 t ( Sch-2) 1 • HYDROGEN 2 T 2 • Liquid oxygen 200 T 1
Possible Consequences • Toxic Releases • Fire • Explosions • Combination of all the above
Off-Site Emergencies • Toxic releases • Fire and Explosions of Petroleum Products • Transportation of chemicals by road & Pipelines
Compliance of Chemical Accidents (Emergency Planning, Preparedness, and Response )Rules, 1996 • State Crisis Group constituted • DCGs constituted 18 districts • LCGs 18 industrial clusters • OSEPs 139 factories • Mock drills of OSEPs 132 factories • Off-site Emergency Plans 6 districts • Mock drills of Off site EPs 2 (VSP in 1996 & 2008
Mock Drill on Industrial Chemical Disaster Mock exercise on Industrial off-site emergency due to chemical disaster was conducted in Visakhapatnam, simultaneously in two major accident hazard factories on 23rd August, 2008 successfully co-ordinating with the National Disaster Management Authority, New Delhi and State Disaster Management Commissionerate.
Industrial Emergency Response Centres(IERCs) • While prevention of an Accident continues to be the Top priority to avoid an Industrial Disaster, as part of the Department’s initiative in Emergency Preparedness and response, IERCs are established • IERCs presently established in Visakhapatnam, Hyderabad, Kakinada, Vijayawada and Kurnool • An effective system for Chemical Crisis Management • Expenditure shared mutually in the ratio 40:40:20 by the Central Govt, State Govt and local industries
IERCs • To primarily deal with chemical emergencies • To act as a link between the accident site and the expert group • To extend expert assistance to emergency service providers like fire Services, Health, etc • To aid in the emergency mitigation and provide support with the essential equipment
IERCs • Round the clock facility with system for quick retrieval for information • Provided with comprehensive database on chemicals and hazardous substances • Provided with information on first aid and medical treatment • Provided with information on precautions to be taken