Furnace Automation Systems Saves Time, Manpower, and Overhead Expenses

1. Furnace Automation Systems: Saves Time, Manpower, and Overhead Expenses In the rapidly changing manufacturing landscape, automation is playing a pivotal role today. Automation has not only enhanced the work pace and perfectness but also provided more safety to the workers. Automation has multiple other advantages to the manufacturers. In Ferro Alloy and related industries, the furnace automation system has changed the whole operation and raw material processing system. Automation in Ferro Alloy manufacturing is primarily concerned with furnace automation which means more quality output and optimized performances of both man and machine. Let’s find some of the key advantages of automation in the Ferro Alloy industry and other manufacturing industries where different types of metals and alloys are used as raw materials. Key benefits of furnace automation Furnace automation has revolutionized the manufacturing process. Besides, optimized output and cost saving, it has multiple other benefits to the industry: Better control over the process With a furnace automation system, you get enhanced control over the whole manufacturing process. The critical parameters in this domain are better monitored. With minimum human intervention, errors are also minimized. The outputs are more consistent with higher quality outputs. Better energy management The automated process offers better energy management, especially fuel or energy consumption that keeps the system working 24/7. In this matter, with the computerized control system, the system operators can minimize energy consumption with optimized furnace performance. This in turn reduces operation expenses and carbon footprint. Enhanced productivity Automated furnaces can work for longer periods with consistency. As minimum human intervention is required, the system works at the optimized level as long as the operators

2. want. When there is a high demand from clients, these furnaces can be operated for extra hours or as required with practically zero downtime. Enhanced safety measures With minimum manual work, workers need not intervene much during the furnace operation. They can work from a distance and avoid hazardous environments. Moreover, different advanced safety measures further make the whole system completely safe for the workers. Sarojini Group, the pioneering automated furnace manufacturer offers customized furnace designs depending on the expected optimized output and workplace-related hazards. Remote monitoring and system control The most advanced furnace automation systems have remote monitoring and control systems. It enables better control over the systems as well as the quickest possible response in case of emergency. It also enables quick change in the output rate. Enhanced output quality This is another vital aspect of furnace automation. With machine-monitored input, operators don’t need to calculate the quantity of raw materials to be added every time they need certain output. The machine automatically feeds raw materials to the furnace. However, the system can also be controlled manually when some other ratio is to be maintained. Scalability and data collection Right from raw materials used to the quantity of output produced in a day, week, or month can be measured with optimum accuracy. The automated system can be fixed to other changes in the manufacturing process or certain enhancements in the output. With furnace automation, various types of data can be collected in real-time and saved for intense analysis from different perspectives. The furnace automation systems in the Ferroalloy industry have brought significant development in the operation and output quality. Apart from the above-mentioned advantages, it also helps to maintain the standard of final output, domestic and international compliance issues, and environmental issues. Sarojini Group is a market leader in Ferro alloy consultancy and different related support systems to the respective companies. They have an experienced team of engineers and system designers for the design, commissioning, and installation of submerged electric arc furnaces.