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Managing Feed cost U.S. Producer Perspective. Chad Hagen, PhD. Feed Cost Represents 70% of Total Cost of Production. Source: Agristats 2011. Presentation Outline. What is Best Cost Nutrition? Importance of Feed Conversion Importance of Throughput Herd Health Effects Genetic Effects
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Managing Feed costU.S. Producer Perspective Chad Hagen, PhD
Feed Cost Represents 70% of Total Cost of Production Source: Agristats 2011
Presentation Outline • What is Best Cost Nutrition? • Importance of Feed Conversion • Importance of Throughput • Herd Health Effects • Genetic Effects • Feed Processing Effects • Feed Additives • Diet Design • Right Feed/Right Time • Risk Management
What is Best Cost Nutrition? • Best Cost ≠ Cheapest Diet • Best Cost ≠ Lowest Cost/kg Gain • Best Cost ≠ Highest Margin Over Feed Cost • Best Cost = Nutrition Solution that Maximizes Profit
Importance of Feed Conversion • Feed Conversion Ratio = Feed/Gain • Measure of efficiency of feed utilization • It is common to improve F/G while making feed cost worse • F/G improvements must be cost effective • Interpreting F/G results is not always clear cut
Finishing Closeout Comparison Gaines, 2011
Finishing Closeout ComparisonAdjusted for In and Out Weight Gaines, 2011
Sow Herd Productivity • Best Cost nutrition in the sow herd is affected not only by F/G and feed cost, but also productivity
Sow Herd Throughput and Efficiency • Sow herd productivity (Pigs/Sow/Year) • Pigs weaned/litter • Born alive • Pre-weaning mortality • Litters/sow/year • Farrowing rate • Non-productive days • Sow herd feed cost • Sow herd F/G • Sow diet costs
Importance of Throughput in Best Cost Nutrition • F/G is a measure of efficiency only • Cost/kg gain is a measure of efficiency only • Profitability is driven by efficiency AND throughput • Key is to optimize throughput at the lowest possible diet cost
What is the Best Way to Measure Feed Efficiency in the Sow Herd? • When examining whole herd feed efficiency the productivity of the sow herd directly determines the number of pigs that sow feed use and costs can be spread over • Whole herd feed efficiency for the sow can be measured using sow feed per pig marketed • Common practice for sow farms to measure sow feed per year or sow feed per weaned pig produced • Alternatively can measure sow feed per unit of market weight produced
Gilt Age at Mating is a Driver of Feed Cost and Throughput • Mating too soon adversely affects gilt performance • Waiting to mate is costly with high feed costs • Optimum timing of mating maximizes throughput at the best cost
Wean to Market Productivity • Best Cost nutrition is affected not only by F/G and feed cost, but also by throughput (ADG, livability)
What is the Value of ADG? • Depends on availability of space in a system • Space short = pigs pushed out by the next group resulting in market weight below optimum • Space long = adequate space to achieve optimum market weight • Technologies that increase ADG have more value in space short situations
Effects of Stafac in Space Long vs. Space Short • Go to Excel
Effects of Disease on F/G and Productivity • Direct Effect of Mortality • Dead pigs that eat feed but do not produce weight gain • Growth and Performance Effects • Impact on affected survivors • Chronic vs. acute
Chronic Immune Stimulation • Affects feed intake Reduced ADG • Lowers lysine requirement • Affects efficiency of gain • Mediated through changing composition of gain – reducing protein deposition in relation to lipid • Lean about 75% water • Lean more efficient to deposit than lipid • Maintenance requirement increased relative to overall requirements Dritz, 2011
Major Pathogens Have Changed with the Move to Multi-Site Production • Viral and Mycoplasma • PRRS • PCV-2 • SIV • H1N1 • H3N2 • Mycoplasma Hyopneumonia • Environmental • Lawsonia Intracellularis • Salmonella • Emerging/Reemerging • Swine Dysentary • TGE Pathogens that have placental transfer, poorly protective passive immunity, or can live for extended periods of time in the environment. Dritz, 2011
Effects of Bio-security and Sanitation on Finishing Performance and Cost Dritz, 2011
Genetic Affects • Productivity and feed cost are significantly affected by genetics, both between genetic lines and within genetic lines
Feed Processing • Feed processing techniques have major effects on F/G, feed cost and animal performance
To Pellet or not to Pellet? • Pelleted Feeds • Improve feed conversion • Improve ADG • Increase mortality • Increase feed processing cost • Improve profitability???
Pelleted Feed • Mortality • Genotype • Feed interruptions • Health and bio-security • Bottom line
To Pellet or not to Pellet? • System-specific decision • Ingredient cost • Mortality risk • Genotype • Herd health status • Location disease pressure • If you are going to pellet, make good ones
DDGS is the Best Alternative Ingredient Opportunity Shadow Prices
DDGS in Animal Feeds • Use will typically reduce diet cost • Variable nutrient content • Unpredictable animal performance • Limits use and savings • Knowledge of nutrient content is key • Consistent performance • Minimize feed costs
® VALUE OF ILLUMINATE BETWEEN PLANTS - Swine • Top 50% vs Bottom 50% • $318 vs $268 / ton DDGS • 20% Inclusion = $ 2.97 / pig • 30% Inclusion = $ 4.46/ pig • 40% Inclusion = $ 5.94 / pig • Top 25% vs Bottom 25% • $334 vs $257 / ton DDGS • 20% Inclusion = $ 4.57 / pig • 30% Inclusion = $ 6.86 / pig • 40% Inclusion = $ 9.14 / pig *Cost per pig is based on 100 kg gain and 2.7 Feed Conversion
DDGS Summary: • DDGS are a very good high quality feed ingredient for both pigs, poultry, and ruminants. • Variation is wide between plants, but understanding difference can be attained. • Changes in Ethanol plants will continue to drive variation of nutrient values. • Proper information can allow for accurate use and possible increased inclusion rates.
Feed Additives • Feed additives can be valuable tools in increasing productivity and reducing feed cost
Phytase • Widely used in U.S. swine diets • Releases phytate-bound phosphorus • Also releases energy and may improve amino acid digestibility • Not as valuable in high DDGS diets • Phosphorus bio-availability in DDGS is good • Takes knowledge to use it properly • Seeing soft bones in many U.S. herds
NSP Enzymes • Not widely used in U.S. diets • Ingredients used in U.S. not conducive NSP enzyme effectiveness • Response has been variable • Still promoted by many feed companies • Mannanase used in some systems to improve soybean meal digestibility
Impact of Stafac (10 g/ton) on Heat Stressed BarrowsADG (lbs.) • Heat stress significantly reduced ADG (P<.05) • Stafac improved ADG in both, thermoneutral and heat stress environments (P<.10) Within each period, treatment values with unlike superscripts differ at P<0.05
Impact of Stafac (10 g/ton) on Heat Stressed BarrowsFeed Efficiency (F/G) • Heat stress significantly increased F/G (P<.05) in both treatment groups • Stafac significantly improved F/G (P<.05) in both environments, dramatically more in the heat stress environment Within each period, treatment values with unlike superscripts differ at P<0.05
Risk Management • With recent volatility in commodity markets, risk management has become an important task for profitable swine producers
Summary • Feed cost is 70% of total cost of production • Successful producers will carefully manage all aspects of feeding and nutrition to maximize profitability • This is a complex task!