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STRUCTURAL SYSTEMS HEALTH MANAGEMENT

STRUCTURAL SYSTEMS HEALTH MANAGEMENT. 2. STRUCTURAL SYSTEMS HEALTH MANAGEMENT. CRITICAL GROUP. Critical Materials Guimarães, PT. Critical Health Coimbra, PT. Critical Manufacturing OPorto, PT. Critical Links New Jersey, USA. Critical Software PT, UK, USA, RO, BR, MOZ.

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STRUCTURAL SYSTEMS HEALTH MANAGEMENT

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  1. STRUCTURAL SYSTEMS HEALTH MANAGEMENT 2

  2. STRUCTURAL SYSTEMS HEALTH MANAGEMENT CRITICAL GROUP Critical Materials Guimarães, PT Critical Health Coimbra, PT Critical Manufacturing OPorto, PT Critical Links New Jersey, USA Critical Software PT, UK, USA, RO, BR, MOZ Critical Links Coimbra, PT Critical Manufacturing Regensburg, DE Critical Manufacturing Suzhou,China 3

  3. STRUCTURAL SYSTEMS HEALTH MANAGEMENT VISION & MISSION VISION Self-healing bio-inspired materials will revolutionize the design and maintenance of long lasting equipment. Critical Materials will be a technology provider for the “nervous system and bio-brain” of critical applications of advanced materials. MISSION To Provide Technology and Efficient Products for Diagnosis and Prognosis of Critical Applications of Advanced Material Systems 4

  4. STRUCTURAL SYSTEMS HEALTH MANAGEMENT CORE CMT is focused on the continuous evaluation of the material condition and on the structural integrityof critical components. PRODDIA® looks beyond the traditional CBM and SHM solutions! 5

  5. STRUCTURAL SYSTEMS HEALTH MANAGEMENT PRODDIA® focus on the continuous evaluation of the material condition and on the structural integrity of critical components. PRODDIA® looks beyond the traditional SHM solutions featuring: PRODDIA® is an advanced SHM solution. Built into one integrated sensors & software tool. • A USER FRIENDLY GRAPHICAL USER INTERFACE, • AN INNOVATIVE CONDITION ASSESSMENT TECHNOLOGY - allowing accurate damage diagnostics & prognostics, • A LOW-DENSITY SENSOR NETWORK • AN INTEGRATED MANAGEMENT SOLUTION. 6

  6. WHY PRODDIA? 7

  7. STRUCTURAL SYSTEMS HEALTH MANAGEMENT MAINTENANCE PROBLEM (€) In WTG farms(specially offshore) the costs for maintenance are high, being dominated by unexpected severe failures leading to reactive maintenance. The costs of downtime(among others..) drive the need for condition monitoring. • Cost variables: • Downtime • Expensive material savings • Unexpected maintenance costs • Inspection costs (planned) It seems to be clear: We badly need BLADE CMS to predict blade failure. We need indication of upcoming blade structural degradation in order to launch proactive maintenance or repair process. Linkedin, Wolfang Holstein, Jan 2012 David Brown’s research emphasizes that reactive maintenance for the average utility-scale wind farm can cost $1.5million more – each year – than preventative maintenance. Linkedin, Jon Hartman, Jan 2012 8

  8. STRUCTURAL SYSTEMS HEALTH MANAGEMENT PRODDIA™ CONTRIBUTION • INCREASE ASSET AVAILABILITY • EXTEND ASSET LIFETIME (“small defects remain small”) • SIGNIFICANT REDUCTION OF O&M COSTS • Management of dispersed and distant assets • Integrated planning of inspection and maintenance operations • Planning operations based on weather forecasts • Optimization of intervention times, travels and resources 9

  9. HOW IT WORKS? 10

  10. STRUCTURAL SYSTEMS HEALTH MANAGEMENT PRODDIA® WIND IS COMPOSED BY 2 SUB-SYSTEMS the ON-SYSTEM DATA ACQUISITION and SENSOR NETWORK and the PRODDIA® SOFTWARE WORKBENCH 11

  11. STRUCTURAL SYSTEMS HEALTH MANAGEMENT PRODDIA® WIND IN 5 SINGLE STEPS 12

  12. STRUCTURAL SYSTEMS HEALTH MANAGEMENT PRODDIA® WIND STRUCTURAL SYSTEMS ARCHITECTURE FARM STRUCTURAL SYSTEM SUB-SYSTEM COMPONENT Blade Rotor Hub turbine Gearbox Shafts Bearings ... nacelle Tower ... tower Jacket Pillars ... Foundations/ footing 13

  13. STRUCTURAL SYSTEMS HEALTH MANAGEMENT PRODDIA® WIND SOFTWARE WORKBENCH 14

  14. STRUCTURAL SYSTEMS HEALTH MANAGEMENT PRODDIA® WIND CAPABILITIES DAMAGE DIAGNOSTIC • DETECTION AND LOCALIZATION OF DAMAGED COMPONENTS • EVALUATION OF DAMAGE SEVERITY • ASSESSMENT OF CONTINUOUS MATERIAL PROPERTY DEGRADATION (AGING) STATE PROGNOSTIC • FORECASTING OF THE FUTURE COMPONENT STATE • CALCULATION OF THE REMAINING USEFULL LIFE, RUL • PREDICTION OF COMPONENT BEHAVIOUR UNDER LOADING • PROBABLISTIC UPDATING OF COMPONENT BEHAVIOUR INTEGRATION WITH OTHER TOOLS • INSPECTION AND MAINTENANCE • LOGISTICS AND PLANNING • ASSET AVAILABILITY AND COSTS 15

  15. STRUCTURAL SYSTEMS HEALTH MANAGEMENT PROTOTYPE – POSEIDON – www.poseidonorgan.com • SHM system for Offshore Power Plant • Detection of damage • Localization & Severity Evaluation • Early warning alarms • Inspections on predictive information 16

  16. STRUCTURAL SYSTEMS HEALTH MANAGEMENT CRITICAL MATERIALS, SA UK Critical Materials SA 2 Venture Road Southampton Science Park Southampton SO16 7NP, UK Critical Materials S.A. HTC – Headquarters and Technical Centre SPINPARK - Centro de Incubação de Base Tecnológica AVEPARK - Zona Industrial daGandra | Apartado 4152 4806-909 Caldas das Taipas Guimarães – Portugal t +351 253 421 032 f +351 253 421 033 e info-materials@critical-materials.com BRASIL Critical Materials SA S. José dos Campos S. Paulo, Brasil 17

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