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P13222: FSAE Turbocharger Integration

Detailed Design Review. P13222: FSAE Turbocharger Integration. Thursday, November 8 th , 2012 Kevin Ferraro, Phillip Vars , Aaron League Ian McCune, Brian Guenther, Tyler Peterson. Agenda. Customer needs review System architecture Specifications overview

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P13222: FSAE Turbocharger Integration

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  1. Detailed Design Review P13222: FSAE Turbocharger Integration Thursday, November 8th, 2012 Kevin Ferraro, Phillip Vars, Aaron League Ian McCune, Brian Guenther, Tyler Peterson

  2. Agenda • Customer needs review • System architecture • Specifications overview • Review of compliance with requirements • Updated risk assessment • Testing Plans • Bill of Materials • Timeline/Schedule

  3. Customer Needs Review

  4. Specifications Table

  5. System Architecture • Induction • Turbocharger • Boost control • Engine • Exhaust system • Mounting

  6. Induction

  7. Spike Throttle

  8. Intercooler CFD and GT-Power Simulation Inlet, hot side: max spec temp from turbine outlet Inlet, cold side: ambient environment N=number of cells Width Thickness

  9. Turbocharger

  10. Turbocharger

  11. Boost Control

  12. Boost Control

  13. Boost Control

  14. Exhaust System

  15. Header Design

  16. GT-Power Simulation

  17. Mounting System

  18. Mounting

  19. Risk Assessment

  20. Testing Plans • Purchasing: Ti tube • Manufacturing: Throttle, plenum, plumbing • Initial setup/baseline • Dyno data collection, RPM sweeps: Horsepower, torque, AFR, BSFC, throttle position, etc • Labview: Dyno Controller software

  21. Testing Plans

  22. Bill of Materials

  23. Timeline/Schedule

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