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2010/11 – 2012/13 Industrial Policy Action Plan (IPAP) Economic Sectors and Employment Cluster

2010/11 – 2012/13 Industrial Policy Action Plan (IPAP) Economic Sectors and Employment Cluster Portfolio Committee 23 February 2010. 1. The National Industrial Policy Framework. The NIPF adopted by Cabinet in 2007 sets out the broad approach to Industrial Policy as;

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2010/11 – 2012/13 Industrial Policy Action Plan (IPAP) Economic Sectors and Employment Cluster

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  1. 2010/11 – 2012/13 Industrial Policy Action Plan (IPAP) Economic Sectors and Employment Cluster Portfolio Committee 23 February 2010 1

  2. The National Industrial Policy Framework The NIPF adopted by Cabinet in 2007 sets out the broad approach to Industrial Policy as; • Long term industrialisation • Facilitate diversification beyond traditional commodities • Increased value addition in tradable goods and services • Promotion of labour absorbing economic development • Industrialisation that ensures increased participation (B- BBBEE) and marginalised regions • Contributes to building industrial development on African continent

  3. Progress • Flowing from NIPF, Cabinet approved the 2007/8 IPAP in which significant progress has been made: • Strengthening of competition legislation and practice • Revised auto programme for 2013-2020: Automotive Production and Development Programme (APDP) • Development of new architecture for Clothing / Textiles: Clothing Textiles Competitiveness Programme (CTCP) • Removal / lowering of tariffs on key input industries such as on primary chemicals, aluminium, and machinery and textiles not produced in SA • Significant investment and job creation in Business Process Services (Outsourcing) • Strengthened energy efficiency standards in the light of the electricity crisis • 2007/8 IPAP reflected chiefly ‘easy-to-do’ actions / low-hanging fruit versus ‘need-to-do’ actions to achieve structural change • 2010/11 – 12/13 IPAP is a product of the Economic Sectors and Employment Cluster. Responds to the demand of the new administration for strategic higher impact industrial policy interventions. Movement to three year rolling IPAP with iterative scaling up and continuous improvement 3

  4. Problem statement • Prior to global crisis SA achieved relatively high growth rates but this masks key structural problems • SA growth rates lower than peers • Growth driven by unsustainable increases in credit extension and consumption (financial intermediation, insurance, real estate, transport, storage, communication, wholesale and retail, catering, accommodation) grew 7.7% annually, • Production sectors, (agriculture, mining, manufacturing, electricity, water and construction) only grew 2,9% annually. • Contributed to range of imbalances in economy including current account deficit • Employment has remained unacceptably high – never below 22.8%

  5. Problem Statement An unsustainable consumption-driven growth path Divergence of GDP by production and consumption-driven sectors, 1994-2008 (R’2000) Even at its peak growth was lower than peers and did not lead to unemployment falling below 22.8% 5 Source: SARB

  6. Problem Statement Growth lower than peer countries South African growth relative to peer country groups Recent unemployment has not fallen below 22.8% 6 Source: CSID (WDI), 2008

  7. Problem Statement Gross Fixed Capital Formation and Savings to GDP versus share of the Finance sector in GDP, 1970-2008 (%) Source: SARB

  8. Key Constraints and Opportunities • First-order cross-cutting constraints • Currency overvaluation and volatility • High cost of capital relative to key competitors • Failure to adequately leverage public capital and other large ‘fleet’ procurement expenditure • Monopolistic pricing of key intermediate inputs / purchasing of outputs • Unreliable and expensive rail and ports systems • A skills system weakly responsive to industry requirements • Sector specific opportunities • Detailed Key Action Plans for each sector with clear actions, responsibilities and milestones

  9. Key constraint Currency strength and volatility Real effective exchange rate, January 2003 – September 2009 (2000=100) 9 Source: SARB

  10. 2. Industrial Financing SA’s cost of capital is high relative to our top trading partners Pre-crisis real interest rates in SA and our main trading partners, 2007 10 Source: Bloomberg and IMF* Note: Real interest rate calculated as bank rate less CPI

  11. 2. Industrial Financing Despite massive private credit extension only a small proportion is being channelled towards fixed investment … Private sector credit extension by all monetary institutions, 1990 – 2008 (%) 11 Source: CSID (SARB), 2009

  12. 2. Industrial Financing Fixed investment is concentrated: public sector, debt-driven consumer sectors and capital intensive mineral-energy sectors Change in capital stock between 2000 and 2008 across all economic sectors Investment is not being channelled significantly to more labour-intensive and value-adding sectors 12 Source: CSID (Quantec), 2009

  13. 3. Leveraging Procurement Failure to leverage public capital expenditure Public investment and trade balance in metal products and machinery, 1990 - 2008 13 Source: SARB

  14. 5. Competition Continued monopolistic pricing of key intermediate inputs Arcelor Mittal SA hot rolled coil steel pricing relative to other markets Graph from Bianca 14 Source: MEPS, AMSA

  15. $600,000.00 $500,000.00 $400,000.00 $300,000.00 $200,000.00 $100,000.00 $0.00 SANTOS TILBURY DURBAN NAGOYA LE HAVRE ANTWERP NEW YORK VERA CRUZ YOKOHAMA BALTIMORE SINGAPORE CAPE TOWN CHARLESTON BUENOS AIRES BREMERHAVEN LAEM CHABANG PORT ELIZABETH Terminal Handling Charge Cargo Dues Sea Side Costs Key constraint Port charges amongst the highest in the world Average Cost per vessel call Source: AIDC Port Benchmarking Study, 2007

  16. IPAP advances a number of economic objectives • Rural development through e.g. agro-processing, bio-fuels, forestry, cultural industries, aquaculture, tourism • Advanced technological capabilities through e.g. nuclear, advanced materials, aerospace, ICT • Imperatives and opportunities in Green Economy • Downstream mineral beneficiation • Strengthened linkages between Tourism and Cultural industries • Stronger integration between sector strategies and skills development plans • Macro-economic stability: • Improved trade balance • Increased supply  lower inflationary pressures • Increase in net revenue base • Diversification of production and risk • Significant contribution to employment, both direct and indirect

  17. IPAP: an engine of the new growth path IPAP: value-added sectors with high employment and growth multipliers Source: CSID

  18. New Growth Path A process is required to further elaborate other economic policies and integrate inter-related policies and key departments and agencies into the New Growth Path – led by EDD: • Framework Response to the International Economic Crisis • Stable pro-employment macroeconomic environment • Public sector • Labour market policies • Industrial policy and action plans • Knowledge economy • Green economy • Rural economic development • Tourism development • Enterprise development • Informal economy • Social economy • Work on skills for the economy • Provision of economic infrastructure which excludes bulk infrastructure • Regional integration 18

  19. A Comprehensive and Integrated policy response is required to scale-up Industrial Policy 1. Stronger coherence between macro- and micro- economic policies in relation to exchange and interest rates; inflation and trade balance imperatives 2. Industrial financing channelled to more labour-intensive and value-adding sectors 3. Leveraging procurement to raise domestic production and employment in a range of sectors 4. Developmental trade policies such as tariffs and standards deployed in a selective and strategic manner 5. Competition policies: competitive input costs for productive investments and affordable goods and services for poor and working-class households 6. Skills, technology and innovation policies better aligned to sectoral priorities 7.Deploying these policies in general and in relation to more ambitious sector strategies, as set out in detailed Cross-cutting and Sector KAPs 19

  20. 1. Strengthen coherence between macro- and micro- economic policies • Macro-policies which are more supportive of IPAP and other production sectors: • Competitive and stable exchange rate regime • A competitive realinterest rate regime relative to key trading partners • Micro-economic interventions supportive of key macro-economic objectives • Lower inflation: critical industrial inputs and goods / services consumed by poor and working-class households • Competition and regulation policies • Promotion of new entrants to increase competition • Improvement of trade balance 20

  21. 2. Industrial Financing • A critical determinant of profitability and investment is the cost and availability of capital on terms comparable to competitors • SA’s cost of capital is almost the highest of our trading partners • Recent improvements in investment rates have been driven by public investment. Private investment has been concentrated in debt-driven consumption sectors and capital-intensive mineral-energy sectors • Development banks have played a critical role in channelling finance to productive activities in countries that have industrialised rapidly, in the context of a large-scale industrial policy e.g. Korea’s KDB and Brazil’s BNDES • These development banks source concessional funding in order to drive rapid growth in investment • Therefore, IPAP focuses on: • Securing and channelling concessional DFI funding • Strengthening the conditionalities and impact associated with on-budget incentives 21

  22. 2. Industrial Financing A tale of two Development Banks South Africa: Industrial Development Corporation (IDC) Brazil: Banco Nacional De Desenvolvimento Econômico E Social (BNDES) • IDC funding sources and structure • Source of loan IDC financing • Commercial Bank loans • Commercial DFI loans • Basic Structure of IDC loan financing • Long Term Interest Rate (8.8%)1 • Basic spread (1%) • Credit Risk Levy 0-4% (Ave approx 1.7%) • Average IDC lending rate: 11.50% • SA real bank rate (2007) 4.92% • Real IDC rate 6.58% • BNDES funding sources and structure • Source of loan BNDES financing • FAT (Worker’s Assistance Fund)* • Legislatively mandated flow of large portion of FAT (+/- 40%) • BNDES only pays ‘back’ interest not capital • Treasury bonds on attractive terms • Basic Structure of BNDES loan financing • TJLP = Long Term Interest Rate (6.25%) • Basic spread 0-3% (Ave approx 1.09%) • Credit Risk Levy 0.46-3.57% (Ave approx 1%) • Average BNDES lending rate: 8.34% • Brazil real bank rate (2007) 7.61% • Real BNDES rate 0.73% Sources: BNDES, IDC and Bloomberg, 2007/8

  23. Industrial Financing Brazil’s investment growth: 2.5 times faster than GDP 23 Source: BNDES, 2008

  24. Industrial Financing Share of Brazil’s development bank (BNDES) in credit extension and GDP, 2000 - 2008 24 Source: BNDES, 2008

  25. 2. Industrial Financing KEY ACTION PLANS IDC funding source • Review IDC business model to free up capital for IPAP, other value-adding and more labour-intensive sectors • Intra-governmental process to identify and create long-term ongoing source of concessional funding for IDC Strengthen impact: incentives and support measures 3. Strengthen conditionalities in relation to: - Employment intensity - Market behaviour - Localisation of supply chains - Much stronger scrutiny and conditionalities for further ‘mega-projects’ 25

  26. 3. Leveraging Procurement • Large public procurement is currently conducted more on an ‘ad-hoc’ than ‘strategic’ basis • No medium- and long-term procurement plans • Little or no price advantage • Limited leveraging of domestic production • Many sectors in the IPAP will depend on leveraging public expenditure • Strengthen procurement to deliver greater industrial development and net economic benefits • Overhaul procurement policy, legislation and practice to: • Identify 8-10 large strategic ‘fleet’ procurements for the development of long-term procurement plans that set out what will be manufactured domestically • Incentivise local production and B-BBEE on routine purchases, while ensuring value-for-money for the state 26

  27. 3. Leveraging Procurement KEY ACTION PLANS 1. Identification of 8-10 strategic procurement ‘fleets’ for the explicit development of long-term procurement plans that incorporate local production and supplier development requirements: • Locomotives / wagons / coaches for freight and commuter rail • Key elements of the coal-fired electricity build programme • Key elements of the nuclear electricity build programme • Buses procured by Metros • Components / materials in relation to SAA / Defence Aerospace procurement • Appropriate sequencing of inclusion of pharmaceuticals especially ARVs • Set-top-boxes produced for digital migration process 2. Overhaul of Preferential Procurement Policy Framework Act (PPPFA) • Align discretionary points with B-BBEE Codes and local procurement • Eliminate ‘import fronting’ • Designation of fleets and other ‘critical industries’ for domestic production • Allow price-matching by domestic producers

  28. 3. Leveraging Procurement KEY ACTION PLANS 3. Revise National Industrial Participation Programme (NIPP) and integrate Competitive Supplier Development Programme (CSDP) • More strategic pre-tender process applying to public procurements over a particular threshold and in relation to strategic sectors • Gap analysis comparing demand requirements and domestic supply capacity • Up-front identification in NIPP tenders of domestic production / supplier development requirements 4. Align B-BBEE and Industrial Policy • Review B-BBEE policy with a view to strengthening the linkages between B-BBEE and industrial policy 5. Strengthen role of DFI’s in locking-in domestic and regional procurement • DFI’s to include local production conditionalities in their lending conditions 6. Revamped Proudly South Africa • PSA with SANAS to verify local content • Higher profile campaigns 28

  29. 4. Developmental Trade Policies • NIPF identifies tariffs as industrial policy instruments • More strategic and focussed deployment of trade policy instruments • Tariff-setting informed by sector strategies and properly enforced • Standards • Developed and Advanced Developing countries are increasingly erecting standards-based barriers to trade • Standards in relation to climate change and energy efficiency 29

  30. 4. Developmental Trade Policies KEY ACTION PLANS 1. Ongoing Developmental Tariff Reform • Scope to increases tariffs on products with scope for significant potential creation / retention of decent jobs and import replacement • Scope for further decreases in tariffs on intermediate inputs into manufacturing • Explore stronger conditionalities on tariff increases 2. Clampdown on Customs Fraud • Indicative reference pricing system • Dedicated capacity to deal with fraudulent and illegal imports • Dedicated ports of entry for sensitive products • Criminalisation of customs fraud and increasing fines 3. Review trade valuation methodology to align with major trading partners 30

  31. 4. Developmental Trade Policies KEY ACTION PLANS 4. Strengthen market standards • Pre-import enforcement of standards • Additional mandatory standards in areas such as building energy and water efficiency, electrical products, electric motor vehicle batteries, processed meat • Develop additional standards in areas such as solar water heaters, wind energy turbines, diesel particulate filters, motor vehicles electronics, interiors and exteriors, bio-diesel, furniture • Accreditation of local production in conjunction with Proudly South Africa (SANAS) 31

  32. 5. Competition • Continued challenges with respect to monopolistic provision of strategic goods and services and low levels of effective competition. • Returns derived not from effort and innovation but from historical position • Existing regulation and enforcement backed up by IPAP focus on greater strategic role of competition authorities including by ensuring that strategies for those that receive state support are based on long term capacity building investment. • Three areas of problematic activity; • Private inputs into manufacturing and other productive processes, e.g. steel, chemicals • Public inputs into manufacturing and other productive processes, e.g. electricity and telecommunications • Wage goods and other products purchased largely by poor and working- class households, particularly food 32

  33. 5. Competition KEY ACTION PLANS 1. Focus of Competition Authorities on: • Intermediate industrial products such as Steel, Chemicals and Cement • Infrastructure and Construction • Airfares • Food • Banking • Stronger focus on economic impacts such as: • Follow up on anti-cartel findings • Policy advocacy with government 33

  34. 6. Sectors Cluster 1: Qualitatively new areas of focus • Metals fabrication, capital and transport equipment sectors: leverage Capex programme, rebuild and position as future exporters • Green and energy saving industries: solar water heating, concentrated solar power, wind power, energy efficiency • Agro-processing linked to food security and food pricing imperatives Cluster 2: Scale up / broaden interventions in existing IPAP sectors • Automotives, Components, Medium and Heavy Commercial Vehicles: raise economies of scale and localisation of components • Downstream Mineral Beneficiation: based on establishing minimum beneficiation levels • Plastics, Pharmaceuticals and Chemicals: focused on plastics and value-adding pharmaceuticals • Clothing, Textiles, Footwear, Leather: recapture domestic market share through competitiveness upgrading and tackling illegal imports 34

  35. 6. Sectors Cluster 2: Scale up / broaden interventions in existing IPAP sectors • Biofuels: establish regulatory framework and support agricultural and refining investment • Forestry, Paper & Pulp, Furniture: unblock water licences and promote further processing • Strengthening linkages between Cultural Industries and Tourism • Business Process Outsourcing: broaden and deepen SA’s product offerings Cluster 3: Sectors to develop long-term advanced capabilities • Nuclear: leveraging local production and technology transfer • Advanced Materials: feeding into new growth industries such as aerospace, solar and nuclear • Aerospace: strengthening integration into supply chains Detailed Sector Key Action Plans: Appendix A 35

  36. Impact of revised IPAP • Employment • 825,706 direct decent jobs over ten years • 2,477,118 total (direct + indirect) decent jobs over ten years • Trade balance • Significant improvement in trade balance • Mitigate Balance-of-Payments threat to sustainability of public Capex programme • Diversify and grow exports in areas such as capital equipment, automotive components, agro-processing • Industrial capabilities • Build long term industrial capabilities and increasing returns through investment, skills development, upward movement in value chains and support for commercialisation and growth of domestic technologies 36

  37. Appendix AMetal Fabrication, Capital and Transport Equipment • Most promising set of ‘sunrise industries’ which have benefited somewhat from recent public and private investment • Complimentarity between investment and employment • However, the potential of these sectors has not been fully realised • Opportunity to resuscitate the industry domestically in the short- and medium-term and develop into a competitive exporting industry • Key Opportunities • Eskom and Transnet capital expenditure programmes • Mining industry capital expenditure programme • African market • Potential to create 145,478 direct jobs over next ten years, substantially reduce trade deficit and increase long term exports 37

  38. Appendix AMetal Fabrication, Capital and Transport Equipment Key Actions 1. ‘Designation’ of long-term procurement fleets • Transnet and PRASA: locomotives / coaches • Key elements of Eskom’s coal-fired power stations 2. Competitive Financing Programme for Suppliers to CAPEX Programme • Finance scheme to assist domestic suppliers to public CAPEX Programme • Administered by IDC • Competitiveness benchmarking and matchmaking • UNIDO SPX programme to benchmark capabilities of suppliers and matching to Transnet’s demand requirements 4. Skills Development • Tooling and Foundry initiatives • Resuscitation of skills facilities in specific industrial clusters • Annual Skills Development Plan in conjunction with DHE&T / SETA / NSF 5. Finalise White Goods strategy and Action Plan Key departments / agencies:DTI, EDDIDC, NT, Transnet, Eskom, PRASA , DPE, DoT, UNIDO, DST, DMR, NTI, NFTN 38

  39. Appendix AGreen Industries and energy efficiency • Environmental and climate change concerns have become a commercial reality • Increasing energy costs will be a major threat to manufacturing • Increasing ‘eco-protectionism’ in advanced economies • Opportunities to develop new industries and substantially increase energy efficiencies • Key opportunities • Solar Water Heating • Concentrated Solar Power • Wind • Biomass • Automotives • Substantial improvements in industrial energy efficiency • Potential to create thousands of direct jobs but requires more scoping 39

  40. Appendix AGreen Industries and energy efficiency Key Actions 1. Solar Water Heating • Establish mandatory requirement that all new houses from March 2011 must have solar water heating • Upscale domestic manufacturing • Financial model developed by DoE • Training programme for installers 2. Concentrated Solar Power • Pilot plant financed by IDC • Leverage NERSA Refit tariff • Identify domestic manufacturing opportunities • Expedite process for signing of PPAs 3. Technology • Strengthen technological drive e.g. electric car 40

  41. Appendix AGreen Industries and energy efficiency Key Actions 4. Industrial energy efficiency programme • Explore fiscal incentives e.g. accelerated depreciation for energy efficient industrial motors • Scale up Cleaner Production Centre 5. Water efficiency • SABS to develop standards for building water efficiency • Identify industrial opportunities e.g. rain-water tanks 6. Further work required around: • Wind • Biomass • Recycling Key departments / agencies: DTI, EDD, DoE, Municipal / Provincial Government, SABS 41

  42. Appendix AAgro-processing • Largest set of manufacturing sectors • Some initial scoping work has been completed but requires more dedicated strategies for specific sub-sectors • Key opportunities • Mariculture / Aquaculture • High-value agriculture • Organics • Small scale maize milling • Strengthen food safety controls and accreditation for domestic market and export access • Potential to create 128,000 direct jobs, retain 216,000 jobs over next ten years and improve trade balance 42

  43. Appendix AAgro-processing Key Actions 1. Implement Food Control Agency • Strengthen consumer safety and promote recapture of domestic market • Address increasing food safety requirements for export markets 2. Aquaculture / Mariculture • Legislative changes to improve enabling environment • Develop marine Aquaculture Zones • Establish aquaculture hatcheries • Financing and Technology support 3. Organics • Organic produce strategy and action plan • Develop organic food standards • Development of niche markets, e.g. organic cotton 43

  44. Appendix AAgro-processing Key Actions 4. Small scale milling • Support small scale milling sector to create competition, support small businesses and lower bread prices • Develop financing and technology package 5. Fruit and vegetable canning industry • Raise competitiveness for long term sustainability 6. Rooibos and Honeybush Tea • Develop domestic packaging capacity 7. Skills Development plan in conjunction with DHE&T / SETA / NSF Key departments / agencies: DTI, EDD, DoH, DAFF, DWA, DEA, Provincial / Municipal Government 44

  45. Appendix AAutomotives, Components, Medium and Heavy Commercial Vehicles • Doubling of automotive production and tenfold growth in exports since 1995 with moderate employment growth • However, a number of challenges persist: • High import penetration • Insufficient local content linked to inadequate breadth and depth of the components sector • Medium and heavy vehicles – including buses – were excluded • Key opportunities: • Raise economies of scale and production to 1.2m vehicles by 2020 • Substantially increase local content through broadening and deepening component sector • Commercialise SA electric car • Resuscitate Bus sector • Grow “Yellow Metals” sector • Potential to create 160,000 direct jobs over ten years and increase exports 45

  46. Appendix AAutomotives, Components, Medium and Heavy Commercial Vehicles Key Actions 1. Raise economies of scale and production to 1.2 million vehicles by 2020 - Leverage Automotive Production and Development Programme (APDP) • Ongoing increases in minimum volume threshold 2. Broaden and deepen component manufacturing • Localisation strategy - Electrical / Electronics - Exteriors - Interiors - Body - Chassis and Drive-train • Catalytic converters: move into Diesel Particulate Filters 3. Commercialise SA electric car - Leverage APDP and other support mechanisms 46

  47. Appendix AAutomotives, Components, Medium and Heavy Commercial Vehicles Key Actions 4. Resuscitate Bus Sector - ‘Designate’ Bus sector as long term procurement fleet - Incorporate Bus sector into APDP • Scale up domestic “Yellow Metal” manufacturers - (Re)incorporation into MIDP / APDP • Skills Development plan in conjunction with DHE&T / SETA / NSF Key departments / agencies: DTI, DoT, DST, Provincial Government, Metros, AIDC 47

  48. Appendix ADownstream Mineral Beneficiation Minerals are a non-renewable ‘wasting asset’ which need to be leveraged during their lifespan to build a more diversified, labour-intensive and value-adding economy Key Actions Setting minimum beneficiation levels for key commodity chains Identification of beneficiation offsets Gold loan scheme Key departments / agencies: DTI,DMR, IDC 48

  49. Appendix APlastics, Pharmaceuticals and Chemicals • The upstream chemical sectors have performed well, with the more labour-intensive and value-adding plastics and pharmaceuticals sectors lagging. • Pharmaceuticals imports are 5th largest contributor to our trade deficit • There is significant scope to grow plastics and pharmaceuticals sectors • Key opportunities • Grow plastics fabrication, in applications such as automotives, building and packaging • Leverage public procurement to increase pharmaceutical production and API’s • Selected opportunities for downstream beneficiation of chemicals • Potential to create 22,754 direct jobs over next ten years and significantly reduce trade deficit Key departments / agencies: DTI,DST, DoE, DoH, NT, IDC, CSIR 49

  50. Appendix APlastics, Pharmaceuticals and Chemicals Key Actions 1. Plastics • Leverage more competitive polymers price • Key opportunities in automotive, building and packaging sectors • Grow medical and electrical applications • Skills Development plan in conjunction with DHE&T / SETA / NSF 2. Pharmaceuticals • Leverage public procurement: ARVs, reagents for AIDS / HIV diagnostics, vaccines • Attract Active Pharmaceutical Ingredient (API) investments for key ARVs • Improve regulatory environment for pharmaceutical production and clinical research • Subject to agreement with Department of Health 3. Chemicals • Investigate opportunities for strategic downstream beneficiation e.g. fluorspar • Investigate costs / benefits of proposed new liquid fuels projects Key departments / agencies: DTI,DST, DoE, DoH, NT, IDC, CSIR 50

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