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Evol Specs

Evol Specs. MHI Evol. Anvil Cylinder. Take Off Belts. Die Cylinder. MHI Evol. Anvil Cylinder. Take Off Belts. Die Cylinder. MHI Evol. Anvil Cylinder. Take Off Belts. Die Cylinder. 45 Degrees Maximum Extended. Parts. Lifters Arms Mouse Traps Back Staple UHMW.

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Evol Specs

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  1. Evol Specs

  2. MHI Evol Anvil Cylinder Take Off Belts Die Cylinder

  3. MHI Evol Anvil Cylinder Take Off Belts Die Cylinder

  4. MHI Evol Anvil Cylinder Take Off Belts Die Cylinder 45 Degrees Maximum Extended

  5. Parts • Lifters Arms • Mouse Traps • Back Staple • UHMW

  6. Typical Types of Inner Ejection Arms Standard Left Paddle Right Paddle Center Paddle

  7. Types of Internal Ejection UHMW Method is for Knife to Knife 5/8” and less Paw Method is for Knife to Knife between 5/8” and 7/8” Standard Method is for Knife to Knife larger than 7/8”

  8. Types of Ejector Arms for Exterior Scrap

  9. Outer Scrap Ejector Arms

  10. Direct Pins

  11. Direct Pins Specs for Evol 84 • Red Double pin with perf slot most preferred • Gray 1/2” diameter head • White 5/8” diameter head • DK Blue 3/4” diameter head • DK Yellow 1” diameter head preferred beside red • Black 1 1/4” diameter head • Green 5/16” no head w/spring used with gate holes • Pink 5/16” no head used for exterior

  12. Direct Pins Specs for Evol 100 • Red Double pin with perf slot most preferred • Gray 1/2” diameter head • White 5/8” diameter head • Dk Blue 3/4” diameter head • Dk Yellow 1” diameter head preferred beside red • Black 1 1/4” diameter head • Lt Yellow 5/16” no head w/spring used with gate holes • Lt Blue 5/16” no head used for exterior

  13. Ejector Pins for Lifter Arms

  14. Snap Plate

  15. Wood Specs • 1/2” x 10.166” ID Wood (Evol 84) • 1/2” x 11.551” ID Wood (Evol 100) • Routing Depths • .150” (3.8 mm) for External Lifters • .150” (3.8 mm) for Internal Lifters • .250” (6.35 mm) for UHMW Areas

  16. Cylinder Diameter Rule Height Running Circumference Number of Bolt Hole Rows Around Bolt Hole Step Distance of Bolt Holes Across Center Score/Centerline of Hole Pattern Zeroline of Hole Pattern *Keyhole Centering Customer Preference 10.166” 0.960” 37.639” 16 2.3531” 50 mm On On On Centerline or 50 mm toward Glue Tab Evol 84 - Cylinder/Hole Specs

  17. Cylinder Diameter Rule Height Running Circumference Number of Bolt Hole Rows Around Bolt Hole Step Distance of Bolt Holes Across Center Score/Centerline of Hole Pattern Zeroline of Hole Pattern *Keyhole Centering Customer Preference 11.551” 0.960” 41.97” 18 2.3317” 50 mm On Between On Centerline or 50 mm toward Glue Tab Evol 100 - Cylinder/Hole Specs

  18. Evol 84 Cylinder/Pin Specs

  19. Evol 100 – Cylinder/Pin Specs

  20. CAD Process (Part 1 of 4) • Open Diecut CAD File • Merge bolt/pin hole file into file • Find best positioning of hole pattern • Change knives to side bevel • Add shells • Add scrap knives

  21. CAD Process (Part 2 of 4) • Add plungers • Add lifters • Add perf holders • Create routing paths for lifters • Select best bolt holes for use and delete remaining ones

  22. CAD Process (Part 3 of 4) • Create/Output rubber file for scrap support • 5/16” Green Gorilla (Urethane) • Create/Output rubber file for scrap assist • 7/16” Green Gorilla – Singlewall • 3/8” Green Gorilla - Doublewall • Create/Output rubber files for lifter support • 3/16” Green Gorilla • Create/Output rubber files for product lift rubber • 9/16” x 5/8” Gray Strips

  23. CAD Process (Part 4 of 4) • Create/Output rule files • wonumber.dds • Create/Output lifter files for waterjet • wonumberla.dxf • Create/Output laser file • wonumber.hpg • Input Materials into Paladin

  24. Misc Notes For Identifications • Etch centerlines of rod of lifter arms • Etch legend on dieboard with pins needs

  25. Rubber Specs • Pull Bands • 3/8” x 1/2” Gray strips (lead to trail) • Every 20” Across Press • Product Lift • 9/16” Tall x 5/8” Gray Wide Strips (inside product area) • Need recessed 1/8” for doublewall dies • Waterjet Cut around all Cutting Rule • Product Support in Scrap Area • 5/16” Tall Green Gorilla Rubber (Urethane) • Full area with cutouts for lifters and plungers • Lifter Support • 3/16” Tall Green Gorilla Rubber • Scrap Assist in Scrap Area • 7/16” Tall Green Gorilla Rubber (Singlewall) • 3/8” Tall Green Gorilla Rubber (Doublewall) • Glue Tab Crush • 5/16” Tall BK80 Black Rubber

  26. Rule Specs • 4 Point .970” 10 tooth Side Bevel SNN • 4 Point .960” 10 tooth Side Bevel - 1/4” Bottom Notch • 4/8 Point .850” Laser Crease • 4/8 Point .860” Laser Crease SNN • 4 Point .937” Perforating Rule • 4 Point .937” Perforating Rule SNN • Curved Rule • 10.166” ID (Evol 84) • 11.566 ID (Evol 100)

  27. Gate Hole Size and Location

  28. Gate Hole Size and Location

  29. .300” .085” .250” .875” .320” .500” .350” .080” .190” .230” .310 .340” .990” .680” .530” .300” .340”

  30. Gate Hole Measurements 32 mm 1.25” 1 mm radius .039” 8.9 mm .350” 6.8 mm .270” 8.9 mm .350” 24.6 mm .970” 8.9 mm .350”

  31. Perf Holder Specs • Straight Red Plungers & All Internal • 7/8” long - 4 teeth – tooth on each end • Straight External (Small Trim) • 3/4” long - 3 teeth - space against knife • Curved (3/4” Radius) • 7/8” long - 3 teeth – space on each end

  32. Lifter Process • Lifters will be waterjet cut • Lifters will be bent with 3/16” offset • Clips must be put on lifters

  33. Plunger Specs • Cutout Scrap support rubber for pin head • Paint area to show pin color

  34. Lifter Specs • Hole in lifter must line up exactly with hole in cylinder • Use locator for line up assist • Pin holes or bolt holes can be used as lifter holes

  35. Lifter Specs (Outside Trim) • Perf Holder • 3/4” Long Straight • 4 point .970 1/8” x 1/8” perf • Space against product knife • Lifter tight against rule 6 mm (1/4”) Green Gorilla

  36. Lifter Specs (Outside Scrap) • Perf Holder • 5/8” Long – Straight – 3 Teeth • 4 point .937 1/8” x 1/8” perf • Lifter extends past perf 6 mm (1/4”) Green Gorilla

  37. Lifter Specs (Small Scrap) • Slots 11/16” rule to rule or smaller • Must have UHMW inside

  38. UHMW Hole Measurements 5 mm .200” Singlewall 6 mm .240” Doublewall 32 mm 1.25” .085” 13.8 mm .550” Singlewall .070” 13 mm .050” for doublewall 10 mm .394” Maximum .350” 6.2 mm .250”

  39. Routing Dieboard Measurements Hardware Area UHMW Area 3.8mm 1.50” 6.8 mm .270” 13 mm .520” 6.2 mm .250”

  40. Routing Dimensions for Internal Scrap

  41. 3 mm UHMW Clearance

  42. Small Scrap Area Less than 3/4”

  43. UHMW Info • UHMW will be no wider than 5/8” • UHMW will be 13 mm tall for Singlewall • UHMW will be 12 mm tall for Doublewall • UHMW will be waterjet cut • Cut height and diameter • Cut slots for lifters

  44. Lifter Specs (Larger Scrap) • 5/8” rule to rule or larger • Open area fully covered 7 mm (5/16”) 5 mm (1/4”) Green Gorilla

  45. Product Lift Rubber • Waterjet cut strips next to all cutting rules • Recess wood 1/8” for Doublewall 3 mm Gray Rubber Doublewall Singlewall 14 mm (9/16”) 17 mm (11/16”) Doublewall Recess

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