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Most Frequently Cited Serious Violations

This comprehensive guide covers the most frequently cited serious violations in general industry for the fiscal year 2015. It includes topics such as hazard communication programs, machine guarding, lockout/tagout procedures, electrical safety, and more to ensure a safe work environment.

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Most Frequently Cited Serious Violations

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  1. Most Frequently Cited Serious Violations GENERAL INDUSTRY FY 2015 OSHA Federal Standards October 1, 2014 – September 30, 2015

  2. Most Frequently Cited Serious Violations in General Industry 2015 Hazard Communication – Written Program Machine Guards – General Hazard Communication – Information and Training Overall 1910 MFC Respirators – Medical Evaluations Machine Guards - Point of Operation 29 CFR 1910 Subparts Lockout/Tagout – Developed Procedures Electrical – Proper Installation & Use of Equipment Walking/Working Surfaces – Open-sides Floors Powered Industrial Trucks – Competency Training Eye & Body Flushing Facilities

  3. Walking/Working Surfaces [1910.21 – .30] Open-sided Floors SUBPART D Housekeeping Wet Floors Posted Floor-load Rating Aisles and Passageways Clear & Unobstructed

  4. Means of Egress [1910.33 – .39] Exit Routes Free & Unobstructed SUBPART E Exit Marking Exit Route Unlocked Exits – Minimum 28 Inches Wide Exit Route Signs

  5. Powered Platforms, Manlifts, and Vehicle-Mounted Work Platforms [1910.66 – .68] Body Belt & Lanyard When Working from Aerial Lift SUBPART F Trained Aerial Lift Operators Secure Work Position for Employees in Aerial Lift Controls for Articulating/extendible Boom Platforms ManliftInspection Frequency

  6. Occupational Health and Environmental Control [1910.94 – .98] Hearing Conservation Program SUBPART G Audiometric Testing Program Monitoring Program Training Program Annual Audiogram

  7. Hazardous Materials [1910.101 – .126] Compressed Gases – Handling Storage and Use SUBPART H Spray Areas – Cleaning with Non-sparking Tools Class I Liquids – Dispensing Spray Booth – Air Velocity Documentation of Equipment with good engineering practices

  8. Personal Protective Equipment [1910.132 – .138] Respirators – Medical Evaluation SUBPART I Respirators – Written Program PPE – Provided Used and Maintained in Sanitary and Reliable Condition Employer assessing the workplace for hazards PPE – Certification of Hazard Assessment

  9. General Environment Controls [1910.141 – .147] Lockout/Tagout – Developed Procedures SUBPART J Lockout/Tagout – Program Lockout/Tagout – Periodic Inspections Lockout/Tagout – General Training Lockout/Tagout – Specific/Enforcement of Procedures

  10. Medical & First Aid [1910.151 –.152] Eye & Body Flushing Facilities SUBPART K Eye & Body Flushing Facilities Medical Personal Advice/Consultation

  11. Fire Protection [1910.155 – .165] Extinguishers – Provided & Accessible SUBPART L Extinguishers – Initial & Annual Training Extinguishers – Visual Monthly Inspections Extinguishers – Annual Maintenance Checks Extinguishers – Training Program

  12. Compressed Gas & Compressed Air Equipment [1910.166 – .169] Safety Valves Tests SUBPART M Pressure Gauge with Spring Loaded Safety Valve Oil/water Traps and Drains

  13. Materials Handling & Storage [1910.176 – .184] Powered Industrial Trucks – Competency Training SUBPART N Powered Industrial Trucks – Refresher Training in Relevant Topics Powered Industrial Trucks – Safe Operating Condition Powered Industrial Trucks – Certification of Training Material Handling – Storage of material shall not create a hazard

  14. Machinery & Machine Guarding [1910.211 – .219] Machine Guards – General SUBPART O Grinders – Tongue Guards Machine Guards – Point of Operation Grinders – Work Rests Power Transmission Apparatus – Pulleys

  15. Hand and Portable Powered Tools and Other Hand-Held Equipment[1910.241 – .244] Compressed Air for Cleaning SUBPART P Portable Abrasive Wheels – General Guarding Condition of Tools and Equipment Vertical Portable Grinders – Guarding Portable Powered Hand Tools – Rated loads marked on Jacks

  16. Welding, Cutting, & Brazing [1910.251 – .255] Gas Welding & Cutting – Cylinder Separation SUBPART Q General Welding Requirements – Arc Ray Protection Gas Welding & Cutting – Cylinder Storage Gas Welding & Cutting – Cylinder Constructed and Maintained Gas Welding & Cutting – Cylinder Valve Closure

  17. Special Industries [1910.261 – .272] Grain Handling – Housekeeping SUBPART R Logging – Employees & Supervisors Receive First Aid & CPR training Sawmills – Conveyors Meeting ANSI B20.1-1957 Grain Handling – Lockout Grain Handling – Removal of Fugitive Grain Dust Accumulations

  18. Electrical [1910.301 – .399] Proper Installation & Use of Equipment SUBPART S Flexible Cords Used as Fixed Wiring Grounding Permanent and Effective Flexible Cord Strain Relief Pull/junction Box Covers

  19. Commercial Diving Operations [1910.401 – .440] Procedures During Dive – Communication Between Diver and Dive team at Location or Bell SUBPART T Pre-Dive Procedures – First Aid book & Resuscitator Made Available at Dive Location Qualifications – Dive Team Members Trained in CPR & First Aid Safe practice Manual – Shall be Made Available at Dive Location Qualifications – Dive team Member Shall Have Training or Experience

  20. Toxic and Hazardous Substance [1910.1000 – .1450] Written Program SUBPART Z Information and Training SDSs Readily Accessible Hazard Communication – Detailed Training SDSs for Each Chemical

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