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ECE 477 Design Review Team 01  Spring 2013

Xin Jin. Hang Xie. ECE 477 Design Review Team 01  Spring 2013. Zelun Tie. Ranmin Chen. Outline. Project overview Project-specific success criteria Block diagram Component selection rationale Packaging design Schematic and theory of operation PCB layout

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ECE 477 Design Review Team 01  Spring 2013

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  1. Xin Jin Hang Xie ECE 477 Design Review Team 01 Spring 2013 Zelun Tie Ranmin Chen

  2. Outline Project overview Project-specific success criteria Block diagram Component selection rationale Packaging design Schematic and theory of operation PCB layout Software design/development status Project completion timeline Questions / discussion

  3. Project Overview The design project Wall-E Prototype I is an intelligent automated trash collecting robot with obstacle detection capability. The robot responses to either user’s direct manual control, or the object tracking software, to locate and collect the targeted trash object.

  4. Project-Specific Success Criteria An ability to recognize a ping pong ball (38mm / 1.58inch diameter hollow sphere) An ability to control the speed and direction of the robot An ability to pick up a ping pong ball off the ground An ability to navigate around an obstacle when moving forward An ability to indicate the remaining battery charge via LED array

  5. Block Diagram

  6. Component Selection Rationale Microcontroller

  7. Component Selection Rationale Required: VIN = 12 V Vout = 3.3 V Voltage Regulator

  8. Component Selection Rationale Fuel Gauge (BQ2010) Battery chemical: Ni-MH Simple setup method Support stand-alone applications Support LED array display Simple communication protocol (one-wire DQ)

  9. Motor and servo control circuit Mechanical Arm Servo (5V DC) Motors (12V DC) Dual L298 H-Bridge (12V DC+ 5V DC onboard regulator)

  10. Component Selection Rationale Ultrasonic Sensor (LV-MaxSonar EZ1) 42kHz Ultrasonic sensor Operates from 2.5-5.5V Low 2mA supply current Analog Output - 10mV/inch

  11. Component Selection Rationale Xbee Low Power Consumption (63mW) Long Transmission Range (Indoor: 90m) Enough Baud Rate (9600 bps normally) for our project Free X-CTU Software for testing

  12. Packaging Design

  13. Packaging Design

  14. Packaging Design

  15. Schematic/Theory of Operation Overall Schematic

  16. Schematic/Theory of Operation Power Supply

  17. Schematic/Theory of Operation Microcontroller

  18. Schematic/Theory of Operation Fuel gauge

  19. Schematic/Theory of Operation Ultrasonic range finder

  20. Schematic/Theory of Operation Motor

  21. Schematic/Theory of Operation Xbee module

  22. Schematic/Theory of Operation MAX3232 convertor

  23. Schematic/Theory of Operation Servo

  24. Schematic/Theory of Operation PCB schematic

  25. PCB Layout Overall PCB layout without ground plane

  26. PCB Layout Front side of PCB

  27. PCB Layout Back side of PCB

  28. PCB Layout Power Supply (12V VCC)

  29. PCB Layout Power Supply (12V GND)

  30. PCB Layout Power Supply (3.3V VCC)

  31. PCB Layout Power Supply (3.3V GND)

  32. PCB Layout Fuel gauge

  33. PCB Layout Microcontroller

  34. PCB Layout MAX3232

  35. PCB Layout Xbee module

  36. Software Design/Development Status OpenCV setup finished Capable for capturing video stream from external wireless camera Capable for recognizing multiple ball in the screen PC successfully sent data to Xbee In progress: GUI, micro to sensor, micro to H-bridge, object distance detection

  37. Software flow chart on laptop

  38. Flow chart on microcontroller

  39. Project Completion Timeline

  40. Questions / Discussion

  41. Backup Slides

  42. Backup for xbeerst http://www.sparkfun.com/datasheets/Wireless/Zigbee/XBee-Explorer-v15.pdf XBEE WI-FI: $57 http://www.cooking-hacks.com/index.php/shop/wireless/xbee-wifi-module-for-arduino-digi-official.html Xbee pro:$37 https://www.sparkfun.com/products/8742

  43. Reference (Micro Pins)

  44. Reference (Micro PCB)

  45. Reference (Fuel Gauge)

  46. Reference (Fuel Gauge)

  47. Reference (Fuel Gauge)

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