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14 June 2011

NPD – Project Timing. 14 June 2011. 1. Accumax500 #1265 – Current Timing 5/24/2011 Quantity per year – 10 Units Prototype Timing (Units #1 & #2 / one Poultry & one Red Meat) 3/8 Frame / Hopper Prints released 3/31 Shaft Feed Screw Print Released

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14 June 2011

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  1. NPD – Project Timing 14 June 2011 1

  2. Accumax500 #1265 – Current Timing 5/24/2011 Quantity per year – 10 Units Prototype Timing (Units #1 & #2 / one Poultry & one Red Meat) 3/8 Frame / Hopper Prints released 3/31 Shaft Feed Screw Print Released 4/17 Pump Box Print Release & 8 Misc. Parts 4/27 Top Plate Print Complete 5/12 End Conveyor Prints Complete 6/1 Pump Box Mounting Prints Complete 5/24 Unit #1 Parts Receipt – Frame Etc. (Frame Rework Complete) 6/6 Unit #1 Pump Box Receipt (and Unit #2) 6/14 Unit #1 Hopper Rework Complete 5/31 - TBD Top Plate / End Conveyor Parts Receipt 6/15 - TBD Conveyor Parts / Drive Roller 6/1- 6/30 Unit #1 Mokena Machine Build and Test (4 weeks) 6/30 Milestone – Unit #1 Prototype Machine Build Complete - Poultry 6/22 Unit #2 Parts Received – Frame Etc. 6/20 Unit #2 Hopper Received 7/1-8/15 Unit #2 Mokena Machine Build and Test (6 weeks) 8/15 Milestone – Unit #2 Prototype Machine Build Complete – Red Meat 7/15 – 10/15 Customer trials (12 weeks) 10/15 Milestone – Machine Certified as Production Released Note – total of 4 units expected to be sold in 2011

  3. Accumax500 #1265 - Parts Timing

  4. Frame Timing (2 Units) Machine Mounting Fixtures at Walco 3/15-4/7 Ship machine parts to Ace 4/8 Form / weld Frames at Ace 4/8 – 4/27 Send Frame #1 to Walco 5/3 Machine Frame #1 at Walco 5/3 - 5/12 Send Frame #1 to Ace 5/12 – 5/13 Final Frame work / Sand blast 5/13 Receive Frame #1 at Provisur 5/17 / Rework 5/24 Receive Frame #2 at Provisur 6/22 Hopper Timing (3 Units / one for Rotary) Pre-Machine Parts from Walco 4/19 Assemble Hoppers at Ace 4/20–5/3 Ship Hoppers back to Walco 5/3 Machine Hoppers at Walco 5/3-5/20 Ship Hoppers back to Ace 5/20 Final shot blasting at Ace 5/20-5/23 Hopper #1 / Feed Screws to Provisur (Accumax) 5/25 Hopper #2 / Feed Screws to Provisur (Rotary) 6/20 Hopper #3 / Feed Screws to Provisur (Accumax) 6/20 Accumax500 #1265 - Parts Timing

  5. Pump Box Rotary Grind Rough top and bottom 4/28 Nomura Edge one side 4/29 6va-Vertical CNC Rough top side 5/3 6va-Vertical CNC Rough bottom side 5/5 Surface grind True up 5/6 Niigata-Horizontal CNC Front finish (Had to do 3 steps Vert.) 5/20 Niigata-Horizontal CNC Back finish 5/23 6va-Vertical CNC Finish Top Service/True Pocket 5/25 Saw/Lathe Plug Plug – Cut and Turned 5/25 Weld Weld Plug onto Pump Box 5/26 Polish Polish Plug Weld on Box 5/27 Surface Grind Finish Grind to 0.002” 5/31 6va-Vertical CNC Finish Bore top side 6/1 6va-Vertical CNC Finish Bore bottom side 6/2 Polish All Exterior to 32mF 6/3 Deburr All internal passages 6/4 Plating Electroplating-3 Day 6/7 Ship to Provisur At Provisur 6/8 Accumax500 #1265 - Parts Timing

  6. 1000mm Rotary Former #1305 – Current Timing Quantity per year – 5 Units Prototype Timing (Unit #1) 11/1/2010 Long Lead time items kicked off (mandrel, enclosure, pump box, drum raw material) 2/28 Milestone - Prints Complete 2/28-3/8 BOM review, MFG strategy Review, Packages assigned (1 week) 3/8-3/15 Quotes Complete – Part Kickoff (1 week) 3/15-6/30 Parts Received (10 weeks) 6/21-8/1 Machine Build (6 weeks) Hopper/Frame expected 6/21 Mandrel 6/30 Knockout assembly TBD 8/1-9/1 System Electrical Configuration (4 weeks) 9/1 Milestone – Prototype Machine Build complete 9/1-10/1 Internal Mokena Trials (4 weeks) 10/1-12/1 Customer Trials (8 weeks) 12/1 - 12/31 Machine revisions / updates as needed (4 weeks) 1/1/2012 Milestone - Machine Certified as Production Release Production Timing (Unit #2 / #3) 6/1 Mandrel Material (26 week lead time) Current plan – use Carbon Steel Mandrel Material (At Walco) for Unit #2 Unit #3 Mandrel Material TBD & to be ordered 8/15/2011 Estimated balance of part to be kicked off for Unit #2 1/1/2012 Unit #2 – Parts to Mokena 2/15/2012 Unit #2 Shipment

  7. 1000 mm Rotary Former Unit #1 #1305 - Parts Status

  8. 1000 mm Rotary Former Unit #1 #1305 - Parts StatusParts Delivery All Parts planned for 5/15 delivery w/ noted exceptions:Mandrel Due 6/30 (Walco) Enclosure & Frame Due 6/21 (Note: pitting – what allowable?) (Ace)Pump Box Due 6/17 – Send to Empire 6/14 for Chrome (Walco)Pump Pump Received (Waukesha) Note Unit #2 – Waukesha may make assembly Pump Gear Casing Mfg not as easy as thought – not a stock tube – Ace formed tube (Walco/Ace) Due 6/24 Stainless part done – ready It is at Tin Plate / Assembly & finish bore remains to be finishedHopper Assembly Due 6/20 (Walco/Ace) Knockout Assembly Kicked of 4/7 – Due 7/5 (HM)SERVO MOTOR (WITTENSTEIN) TIMING TBD

  9. The following lists the steps and estimated completion dates 1. Purchase material 2. Programming 3. Tooling 4. Nomura boring mill:                                3/3 Center Bore 5. Leblond Lathe                                           3/5          Rough OD 6. Niigata                                                   3/9         Rough Facing / Boring Bore Steps inside 7. 6va MCVA Gantry                                    3/23       Rough outside mill work 8. Niigata                                                   4/18       Finish inside boring 9. Nomura                                                  6/13       Center Bore–inside boring & CN added holes 10 .Leblond Lathe                                              6/14          True up OD 11. 6va  MCVA Gantry                                     6/17       Finish outside milling - ECN 12. OD Grinding                                             6/24        Outside Shop - Grinding 13. 6va   MCVA Gantry                               6/27      Final vacuum pocket manufacture 14. Plating                                                  6/27       Send to Chrome Plating 15. Plating                                                  6/30      Review at Walco 16. Ship to Provisur Technologies                 6/30 1000 mm Rotary Former Mandrel Timing - #1305

  10. 250 mm 3 sets now identified for Keystone field test:#1293 1 – 10 wt. Hamburger – Done 1 – Nugget knockout drum released – is already started (low carbon steel) NOW HOT.. CR to Change ID - Re-Honing caused inconsistent ID Reboring the ID 6/13 Platen being machined Fill Slot received – out of Royalloy TARGET COMPLETION 6/20 RISK – May have to re-manufacture 1 – “Value Chicken” to be made out of PerformAlloy – Due 7/201000 mm TBD – based on where it is going#1305 3 Parts Drum Est. 12 wk lead time (1st part) Knockouts & Inner Platen Plan 6/1 kickoff for 9/1 delivery Rotary Former Tooling - Timing

  11. Kraft 72” CF 3K – “Continuous Feed 3K” - #1309 / #1337 Quantity per year – 2/3 Units Key Milestone Dates Prints Complete 5/24/2011 Stage Gate Review June 6th Parts Received 7/15/2011 Loaf Loader system customer for Kraft #1337 in design Unit Ship 10/18/2011

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