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Company Profile and Training Methodology

Company Profile and Training Methodology. Since 1997 . Prolific Systems And Technologies Pvt Ltd An ISO 9001-2008 company. Industrial Training on Automation & Control Systems, Instrumentation, Electrical Systems and Mechanical Systems. An Al Tanmiya Group (Kuwait) company. Contents.

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Company Profile and Training Methodology

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  1. Company Profile and Training Methodology Since 1997 Prolific Systems And Technologies Pvt Ltd An ISO 9001-2008 company Industrial Training on Automation & Control Systems, Instrumentation, Electrical Systems and Mechanical Systems An Al Tanmiya Group (Kuwait) company

  2. Contents Description Page no Introduction to Prolific 3 Prolific’s training offerings 5 Prolific’s investment on training infrastructure 10 Unique training methodology 11 Marquee clientele 25

  3. Introduction • Well established company - Started in 1997 by technocrat promoters with engineering background and industrial work experience. Prolific provides turnkey automation solutions and training services to over 200 manufacturing firms across the globe. • Objective – To provide state-of-the–art industrial automation solutions for the manufacturing industry and to provide advanced training to working professionals and fresh engineers / technicians • Trained over 8,500 students / working professionals in CY1. In the past 4 years, executed over 500 in-plant training programs for well known companies including 50+ Fortune 1000 companies • One stop shop for Industrial Automation / Mechanical training – Widest range of product offering • Strategic investor – Al Tanmiya Holdings (Kuwait) – Strategic equity ownership in the company. Well funded to undertake large training projects. • Significant investment on systems, processes and training methodologies - An ISO 9001-2008 certified company Prolific - An ISO 9001-2008 Company

  4. E and I System E and I System Conceptualization Conceptualization Detailed System Detailed System Procurement Procurement S/W Development S/W Development Engg Engg Integration of Control Integration of Control Installation Installation system with system with H/W and S/W H/W and S/W Training Training Commissioning Commissioning Turnkey Solutions Division– Backbone of Prolific’s Training business End-to-end solutions company - Conceptualization to commissioning • Emphasis on professional approach and customized solutions • Industry specific solutions suitable to client’s needs • Continuous manpower training • Reusable software and comprehensive documentation • Most technical corporate trainers have experience of working on live projects Prolific - An ISO 9001-2008 Company

  5. Prolific’s Corporate Training Offerings Training for Engineers, Technicians and Operators • Corporate training ** For Manufacturing and Process companies - Oil & Gas, (working professionals) Ports, Utilities (power/water), Metals, Cement, Petrochemicals, Infrastructure and resources companies • Customised training Customised course module and duration (3 days to 30 days) depending on the requirement • Training streams a) Automation systems • b) Instrumentation • c) Electrical Systems • d) Mechanical Systems • ** Both, In-plant training (at client’s facility/site) or at our trainingcenters • ** For in-plant training, Prolific’s instructors will carry simulation kits and required platform / hardware etc Prolific - An ISO 9001-2008 Company

  6. Highlights of the corporate training business • No of customized training programs done till date 500 + • No of corporate customers 250 + • Industrial sectors covered 16 • No of countries covered 12 • Total staff strength 380 • Strength of training faculty / instructors 150 (on Prolific’s payroll) • Visiting instructors 20+ Prolific - An ISO 9001-2008 Company

  7. Technology Training – Widest Product Range • SCADA systems • Wonderware (Intouch) • Intellution (i-Fix) • Siemens (Win CC) • Rockwell (RS View) • Schneider (Vijeo Citect) • GE Fanuc (Cimplicity) • Dedicated High End Platforms for training DCS systems • Yokogawa DCS (CS 3000) • ABB DCS (Freelance 800F & 700F) • ABB DCS (AC 800xA - 800M Controller) • Emerson DCS (Delta V) • Siemens DCS (PCS 7) PLC systems • Siemens (S7 200 / S7300 / S7 400) • Allen Bradley (Micro Logix / SLC / CompactLogix / ControlLogix ) • GE Fanuc (VersaMax / series 90-30/ series 90-70 / RX3I ) • Schneider (Micro / M 340 / Premium / Quantum) • Mitsubishi (FX series / Q series) • Messung (Next Gen) • Omron • ABB (500 series) Prolific - An ISO 9001-2008 Company

  8. Technology Training – Widest Product Range • Drives • Schneider (Altivar) • Siemens (Micromaster & G 120) • Allen Bradley (Power Flex) • Yaskawa • ABB • Emerson Control Tech AC Drives • Danfoss • Delta • Eurotherm • HMI • Rockwell (Panel View / Factory Talk) • Siemens (OP 77 / OP 7) • Schneider (Magelis) Servo Drives • Siemens Sinamic S120 Instrumentation systems Electrical Systems / Electrical Maintenance Mechanical Systems • Detailed training modules available in Training Catalog Prolific - An ISO 9001-2008 Company

  9. Prolific’s key strengths • Experienced instructors with industrial experience. Largest number of faculties on industrial automation, instrumentation, mechanical systems and electrical systems. Over 150 engineers / technical professionals with significant work experience are employed at Prolific as faculties / instructors. AVERAGE EXPERIENCE LEVEL – OVER 10 YEARS • Investment in assets / infrastructure (hardware and software) which are currently used on the shop-floor and aimed at providing hardware-software integration skills to participants on multiple platforms • Flexibility of training location for client – At client’s site / facility or at our training centers spread over 25 locations in Asia and Middle East • Continuous training / re-training of manpower – Faculties, counselors, branch coordinators undergo frequent training programs to upgrade the skills Geared to cater to the growing demand for technical training globally Prolific - An ISO 9001-2008 Company

  10. Large Investment on Training Infrastructure Factsheet • No of Centers 25 • Manpower employed 325 • No of automation training labs 90 • No of fully equipped instrumentation labs 40 • No of Desktop PCs 400 • No of PLCs 165 • No of simulation kits 150 + • No of high end PLCs 30 + • No of DCSs 11 • No of AC Drives 30 • Mechanical systems such as Hydraulic sets/Pneumatic sets 5 sets • Compressors, pumps, alignment kits, engine cut outs 7 -10 sets • Electrical systems for training such as circuit breakers, motors, transformers, oil circuit breakers, air circuit breakers Capacity to train 2,500 participants at a time at 25 centers Prolific - An ISO 9001-2008 Company

  11. Training Methodology • Prolific - An ISO 9001-2008 Company

  12. Training Methodology : Focus on Concepts and Practical Exposure • For In-plant training - The required hardware and software for training will be carried by Prolific • Customization of course to suit your specific needs with more emphasis on practical training. • Training modules can be customised for technicians, design engineers, maintenance engineers and technical managers • Focus on practicals- Programming, wiring, trouble shooting and maintenance of assets • Problems/issues faced in the plants will be discussed and addressed • Feedback from the participants will be taken regularly • Post training tests will be conducted, to access the effectiveness of the training program Prolific - An ISO 9001-2008 Company

  13. Training Methodology- Industrial automation Industrial training is all about practice on actual platforms used on the shop floor • Pre-test and post test – 5% • Explaining concepts – 20-25% of training duration • Practical Exposure (Programming, wiring, connecting field equipments, forcing I/Os, trouble shooting, back-up and restoring, identification of faulty modules) – 75-80% of training duration • Prolific - An ISO 9001-2008 Company

  14. Theory, concepts and practicals • Instructors will explain the critical concepts using Power-point presentation and software • Prolific - An ISO 9001-2008 Company

  15. Relevant concepts will be explained by the instructors • Actual PLCs/DCS/simulation kits will be carried to plant site for in-plant training Training participants will be shown actual wiring, networking, connection of I/Os (0-24 V, 4-20 mA, RTD signal), use of signal convertors at the time of training Concept of local and distributed I/Os will demonstrated practically • Prolific - An ISO 9001-2008 Company

  16. Significant investments on portable training aids/tools Participants will be able to make new projects, develop applications to suit their process, write programs, upload/download, edit existing applications, do routine maintenance and trouble shooting Customisedsimulation kits with capability of analog and digital signal (input and output) for simulating plant like signals will be carried for in-plant training • Prolific - An ISO 9001-2008 Company

  17. Instructors will help participants resolve plant specific problems • Prolific - An ISO 9001-2008 Company

  18. Instructors will help participants resolve plant specific problems • Prolific - An ISO 9001-2008 Company

  19. Instructors will help participants resolve plant specific problems • Pre-test and post test • Explaining relevant theory and operational concepts • Selection procedure • Applications • Understanding drawing readings / circuit readings • Development of control philosophy • Condition monitoring • Preventive maintenance/shutdown maintenance • Trouble shooting with examples and shop floor visits • Prolific - An ISO 9001-2008 Company

  20. Training methodology Mechanical– Problem Solving Approach Practical training on simulation kits and equipments • Prolific - An ISO 9001-2008 Company

  21. Training methodology Electrical– Problem Solving Approach Pre-test and post test – 5% Explaining concepts – 20-25% of training duration Practical Exposure – 75-80% of training duration • Pre-test and post test • Explaining relevant theory and operational concepts • Selection procedure • Applications • Understanding drawing readings / circuit readings • Development of control philosophy • Preventive maintenance/shutdown maintenance • Trouble shooting with examples and shop floor visits • Prolific - An ISO 9001-2008 Company

  22. Emphasis on practicals Instructor will carry wiring boards, simulation kits, circuit breakers, meters and panel accessories to provide practical training to participants • Prolific - An ISO 9001-2008 Company

  23. Interactive sessions for better understanding of concepts • Prolific - An ISO 9001-2008 Company

  24. Marquee clientele • Strong credentials – Provided high end training to over 250 corporates globally • Widest product range in industrial training under one roof : Control systems, instrumentation, mechanical systems, electrical systems • Existing marquee clientele acts as great referral for new customers • Investment on systems & processes – an ISO 9001-2008 certified company and large investment on content development • Wide reach – Executed training programs in over 12 countries in Asia, Africa and Europe Prolific - An ISO 9001-2008 Company

  25. Clients and training provided in the past Prolific - An ISO 9001-2008 Company

  26. Continued from previous page…. Prolific - An ISO 9001-2008 Company

  27. An Al Tanmiya Group (Kuwait) company

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