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OSHA Most Frequently Cited Serious Violations

This report lists the most commonly cited serious violations by OSHA in general industry for the fiscal year 2010. It includes information on hazard communication, machine guards, open-sided floors, eye and body flushing facilities, lockout/tagout procedures, powered industrial trucks, occupational health, hazardous materials, personal protective equipment, general environmental controls, medical and first aid, fire protection, compressed gas and air equipment, materials handling and storage, machinery and machine guarding, hand and portable powered tools, welding, cutting and brazing, special industries, electrical, and toxic and hazardous substances.

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OSHA Most Frequently Cited Serious Violations

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  1. OSHA Most Frequently Cited Serious Violations General Industry - FY 2010 OSHA Federal Standards October 1, 2009 – September 30, 2010

  2. Most Frequently Cited Serious Violations in General Industry Hazard Communication – Written Program Machine Guards - General Hazard Communication – Information & Training Open-Sided Floors Grinders-Tongue Guards Eye & Body Flushing Facilities Lockout/Tagout - Procedures Point of Operation Powered Industrial Trucks – Operator Competency Lockout/Tagout - Program Note: There were also 1510 Section 5(a)(1) General Duty Clause violations cited for all inspections during this period. Number of Serious Violations – FY 2010

  3. Subpart D - Walking/Working Surfaces (1910.21 - 30) Open-sided floors Housekeeping Wet floors Floor loading Standard: 1910. Stair railings and handrails Number of Serious Violations – FY 2010

  4. Subpart E – Exit Routes, Emergency Action Plans, and Fire Prevention Plans(1910.33 - 39) Exit routes free & unobstructed Exit marking Exit route doors unlocked Standard: 1910. Exit access signs “Not an Exit” signs Number of Serious Violations – FY 2010

  5. Subpart F - Powered Platforms(1910.66 - 68) Body belt & lanyard when working from aerial lift Trained operators for aerial lift Secure work position for employees in basket Standard: 1910. Number of Serious Violations – FY 2010

  6. Subpart G - Occupational Health(1910.94 - 98) Hearing conservation program Audiometric testing program Monitoring program Standard: 1910. Administrative/Engineering controls Training program Number of Serious Violations – FY 2010

  7. Subpart H - Hazardous Materials(1910.101 - 126) Compressed gases - Handling, storage & use Spray areas – Approved wiring/equipment Class I liquids - Dispensing Standard: 1910. Spray areas – Cleaning Spray booth – Air velocity Number of Serious Violations – FY 2010

  8. Subpart I - Personal Protective Equipment (1910.132 - 139) Personal protective equipment Medical evaluation to determine employee’s ability to use respirator Written respiratory protection program PPE hazard assessment Standard: 1910. Eye & face protection Number of Serious Violations – FY 2010

  9. Subpart J - General Environmental Controls (1910.141 - 147) Lockout/Tagout - Program Lockout/Tagout - Procedures Lockout/Tagout procedure - Periodic inspection Standard: 1910. Lockout/Tagout - Training Lockout/Tagout – Device application Number of Serious Violations – FY 2010

  10. Subpart K - Medical & First Aid(1910.151 - 152) Eye & body flushing facilities Standard: 1910. First aid Number of Serious Violations – FY 2010

  11. Subpart L - Fire Protection(1910.155 - 165) Extinguishers - Training program Extinguishers - Provided & accessible Extinguishers - Initial & annual training Standard: 1910. Extinguishers - Annual checks Extinguishers – Monthly visual inspection Number of Serious Violations – FY 2010

  12. Subpart M - Compressed Gas & Air Equipment (1910.166 - 169) Pressure gage/safety valve Standard: 1910. Safety valves tested Number of Serious Violations – FY 2010

  13. Subpart N - Materials Handling & Storage (1910.176 - 184) Powered Industrial Trucks – Operator competency Powered Industrial Trucks – Operator evaluation Powered Industrial Trucks – Safe operating condition Standard: 1910. Powered Industrial Trucks – Examination for defects Powered Industrial Trucks – Operator certification Number of Serious Violations – FY 2010

  14. Subpart O - Machinery & Machine Guarding (1910.211 - 219) Machine guards - General Grinders - Tongue guards Point of operation Standard: 1910. Grinders - Work rests Pulleys Number of Serious Violations – FY 2010

  15. Subpart P - Hand & PortablePowered Tools (1910.241 - 244) Compressed air for cleaning Portable abrasive wheels - General guarding Condition of tools & equipment Standard: 1910. Vertical portable grinders - Guarding Jacks – Rated load marking Number of Serious Violations – FY 2010

  16. Subpart Q - Welding, Cutting & Brazing (1910.251 - 255) Oxygen cylinder storage – Separation by distance or barrier Cylinder storage - Inside of buildings Protection from arc welding rays Standard: 1910. Cylinder storage – Valve protection caps Oxygen cylinder storage – Away from combustibles Number of Serious Violations – FY 2010

  17. Subpart R - Special Industries(1910.261 - 272) Sawmills – Standard railings on elevated walks Grain handling – Entry permit Logging – First aid & CPR training/certification current Standard: 1910. Grain handling – Rescue equipment Logging – First aid kits Logging – Every employee trained in first aid & CPR Number of Serious Violations – FY 2010

  18. Subpart S - Electrical(1910.301 - 399) Live parts Proper installation & use of equipment Flexible cords – Strain relief Grounding path – Permanent and effective Standard: 1910. Flexible cords not used for fixed wiring Number of Serious Violations – FY 2010

  19. Subpart Z - Toxic & Hazardous Substances (1910.1000 - 1450) Hazard Communication - Written program Hazard Communication - Information & training Hazard Communication – MSDS for each chemical used Standard: 1910. Hazard Communication – MSDSs readily accessible Hazard Communication - Training initially & for new hazards Number of Serious Violations – FY 2010

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