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**CheckMate 1200: High-Speed Plastic Cap Quality Control System**

QUALIPLAST System for quality checks on plastic caps and closures at 1,200 pcs/min. Features Monochromatic Matrix Cameras, Dedicated Lighting System, and Professional Lenses. Includes Processing Unit with PC-Based Calculator and Supervisory Unit. General and Lateral inspection capabilities for various defects. Industrial configurations and software demo available. Enhance your production line QC with CheckMate 1200.

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**CheckMate 1200: High-Speed Plastic Cap Quality Control System**

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  1. QUALIPLAST System originally designed to check quality of plastic caps and, more generally, of closures, up to a maximum Production Rate of 1,200 pcs/min, by using up to five matrix cameras. PRODUCT FAMILIES

  2. QUALIPLAST TYPICAL COMPOSITION ACQUISITION UNIT • Two configurations, one or five Monochromatic Matrix Cameras, with high speed and resolution • Dedicated Lighting System • Dedicated professional Lenses • Dedicated Structure to support cameras and lighting systems PROCESSING UNIT • Industrial Cabinet completed with PC based Calculator Unit • Supervisory Unit to manage rejected items and pieces counting • Dedicated Software, developed on experience of tens of applications, fully interactive by a Man-Machine Interface (MMI)

  3. QUALIPLAST GENERAL FEATURES Check from the top (one camera): -Measurements of circumference dimension and of possible inside seal -Circumference shape (possible ovalization) -Flashes presence, comparing to a reference sample -Non uniformity or absence of colour (inside surface) -Correctness of the sealing cone -Presence of dirt spots inside the cap -Imperfections or material lack of the upper profile • Lateral Check (additional four cameras): -Micro Imperfections or material lack of the upper profile -Presence of flashes, even small, comparing to a reference sample. -Presence of dirt spots on lateral surface

  4. 1 Discharging area 2 Lifter 5 3 6 4 Acquisition Unit Spacing device 7 Orienting device Processing Unit Rejection QUALIPLAST

  5. Feeding Unit Conveyor belt Monitor 17” Electrical panel QUALIPLAST INDUSTRIAL CONFIGURATION

  6. Acquistion Unit Electrically operated star shaped spacer Conveyor belt Electrical panel Artificial Vision unit QUALIPLAST OTHER INDUSTRIAL CONFIGURATION

  7. QUALIPLAST Transport Requirements to install Vision System Falcon QualiPlast ONE (top camera)

  8. Lack of material Imperfection ontamper evident Flash Dirt spots Ovalization Colour Variation QUALIPLAST Examples of typical defects on Caps

  9. QUALIPLAST Examples of typical defects on Sport Cap

  10. QUALIPLAST SOFTWARE DEMONSTRATION (click on image to start movie)

  11. QUALIPLAST QUALIPLAST ONE MMI Esample

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