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SCAQMD Rule 1110.2 Compliance Steps and Strategies Judy Yorke and Bipul K. Saraf. Yorke Engineering, LLC 31726 Rancho Viejo Rd., Suite 218 San Juan Capistrano, CA 92675 Ph. 949 248-8490 Fax 949 248-8499. 1110.2 Compliance Steps and Strategies. Step 1: Understanding the Basics
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SCAQMD Rule 1110.2 Compliance Steps and StrategiesJudy Yorke andBipul K. Saraf Yorke Engineering, LLC 31726 Rancho Viejo Rd., Suite 218 San Juan Capistrano, CA 92675 Ph. 949 248-8490 Fax 949 248-8499
1110.2 Compliance Steps and Strategies • Step 1: Understanding the Basics • Step 2: Reviewing Permits and Equipment • Step 3: Strategy Considerations • Step 4: Planning Compliance
Step 1: Understanding the Basics • New Emission Requirements* for existing, permitted Natural Gas combustion engines: * Engines that operate <500 hr/yr or use < 1 x 109 Btu/year of fuel are exempt from meeting the lower concentration limits.
New Monitoring Requirements • Rule 1110.2 requires increased monitoring of emissions: • Periodic Monitoring using a portable analyzer and following an Inspection and Maintenance Plan (I&M Plan), or • Continuous Emissions Monitoring System (CEMS) required for larger engines or groups of engines.
New 1110.2 Due Dates *Air to Fuel Ratio Controller ** Non-biogas engines, >750 bhp
Breakdown Reporting • Report breakdowns with emission exceedances within 1 hour • Within 7 calendar days, submit a written report. (Time for submittal may be longer depending upon circumstances.)
Recordkeeping • Daily/Weekly/Monthly/Quarterly Logs • Data, logs, test reports etc. shall be maintained for five years. • Logs include: • Total hours of operation, • Type of fuel, • Fuel consumption • Cumulative hours since last source test
Step 2: Understanding Your Permits • Review your engine permits for: • Current emission limits; • Air-to-Fuel Ratio Controller (AFRC) Specifications; • Equipment Description and BHP Rating; • Fuel/Hour Usage limits; • Operating conditions; and • Periodic monitoring conditions.
Examples: Reviewing the Face Plate Ensure that the Permit matches this description …
Examples of Current Permit Limits (Corrected to 15% O2, averaged over 15 minutes)
To Convert from g/bhp-hr to ppm • For NOx: • g/bhp-hr x 70.6 ~ NOx ppmv • For CO: • g/bhp-hr x 116 ~ CO ppmv • For VOC • g/bhp-hr x 203 ~ VOC ppmv
To determine current compliance status, review last source test results: Review a Previous Source Test
Review Permit Conditions • Review your permit conditions to determine permit requirements • Rule requirements always apply in addition to permit conditions – they both must be followed • RECLAIM facilities comply with Regulation XX for NOx emissions, but must follow Rule 1110.2 for CO and VOC
Step 3: Strategy Considerations • Does your AFRC work well? • Has it, or should it, be replaced? • There are some newer, better AFRCs currently available that can assist in on-going compliance. • Correcting or changing AFRCs requires a permit application
Need a CEMS? • CEMS are required if: • >1,000 bhp and operating >2 million bhp-hr per calendar year; or • Co-located engines (>500bhp) with a combined rating of >1500 bhp and >16 billion Btus/yr HHV • Is your engine and operations below these levels? • Can you limit and/or derate your engine(s) to be lower than these levels?
Source Testing, Monitoring, CEMS • Source Testing • Every 2 years or 8760 operating hours (up to every 3 years for <2000 total hrs) • Conducted by third party • Portable Analyzer Monitoring • Initially every weekly/150 hours • 3 successful checks, reduced to monthly • SCAQMD training/certification is required.
Source Testing, Monitoring, CEMS • CEMS • Operate continuously (take samples once every minute) • 15-minute average for compliance • Daily calibration • Annual relative accuracy test
Step 4: Planning Compliance • Evaluate each engine for what it needs: • Monitoring (CEMS or Periodic w/I&M Plan); • Recordkeeping (Logs, breakdowns, etc.); • Permitting (corrections, modifications, etc.); and • Compliance (control improvements?, etc.).
CEMS & I&M Plan Development • Think through the process carefully and consider your equipment and operations • Plan for the future, not just today • Work with your advisors and vendors on the best approach for your organization • Plan for Compliance – not just periodically, but continuously
I&M Plan Management • Make sure your plan is tailored to your equipment, operation, and organization. • Initial plan should be specific enough to meet the requirements, but not overly complicated. • Changes to the I&M Plan must be submitted and approved. • You should also have an internal guidance document identifying specific responsibilities and schedules.
I&M Plan, Permits and CEMS Apps. • I&M Plan Submittal: • Form 400-A • Plan Fee $505.35 • Permit Applications • Form 400-A, 400-CEQA • Administrative change fee is $670.50 • CEMS Applications • Form ST-220AP plus fees…
I&M Plan and CEMS Application Fees • Application fees depend upon engine size and facility type (RECLAIM, Title V, both, or neither) • For example: • Simple Administrative fee: $670.50 • 400 bhp engine I&M Plan: $505.35 • CEMS application (w/o RECLAIM or Title V: $3200 - $10,000
Case Study Issues • AFRCs • Audible Alarm and Malfunction Indicator Light (MIL) • Fuel Meters • Temp. and Pressure corrections • Logs and recordkeeping • Portable Monitoring • Temperature measurement across catalyst
Review permit and rule 1110.2 carefully to determine your compliance options File applications and I&M Plan on time Prepare for periodic monitoring If you need a CEMS, get started early Conclusion