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Who is Metal Components LLC.? Metal Components LLC. has well over a half century of metal fabricating experience with over forty years in contract fabricating. Through careful growth and capital commitment, MC has become a leader in contract manufacturing for OEM accounts. Our 100,000 square foot plant in Grand Rapids, Michigan offers close-tolerance, precision metal fabrication with the quality our customers have depended on since we first opened our doors. Corporate Member of the Michigan Minority Business Development Council
Typical Products • Stands • Kiosks • Electronic Enclosures & Housings • Electronic Components • Office Furniture Components & Assemblies • Automotive Diagnostic Systems Cabinetry • Appliance Service Components • Conveyer System Components • Vending Machine Components • Wire/EDM Systems Components • Industrial Workstations • Point of Purchase Display Systems • Technical Furniture
Mobile Diagnostics Cabinets Emissions Testing Cabinet Product Samples
Industrial Workstation
Technical Furniture
Electronic Enclosure Kiosk
Misc. Components & Cabinets Bookcases & Furniture
Click on a picture for more details. Continuous Improvement Toyota Production System Kaizen Events What Differentiates Metal Components? Advanced Engineering Capabilities Business Technology Advanced Engineering Capabilities Manufacturing Processes & Equipment Product & Program Management Employee Involvement Lean Manufacturing Business Technology Supply Chain Management Manufacturing Processes & Equipment Quality Control & Program Management Employee Involvement Continuous Improvement Supply Chain Management Toyota Production System Kaizen Events
Corporate Vision • E-Commerce • Improved Co-Engineering • Continued Commitments to Technology and Lean Manufacturing • Maintain ISO Certification • Dedicated to Continuous Improvement
E-Commerce Strategy • Customer Service Portal • Immediate Access to Order & Account Status • Published Performance & Status Reports • On-Line Ordering • XML-Based Secure Ordering • Purchase Orders Received Via Web or E-Mail • On-Line Procurement • Internal Purchasing Activities Via Web or E-Mail • Access to Supplier Exchanges Provides the Best Pricing
Is Metal Components LLC… Yes More than just a sheet metal fabricator? A full service engineering, product development and manufacturing supplier? Yes Prepared for the New Economy? Yes Ready for your business? Absolutely
Thank You For Choosing Metal Components LLC. Voice 616-252-1900 Fax 616-252-1970 E-Mail sales@metalcompinc.com http://www.metalcompinc.com
Advanced Engineering Capabilities • Design Engineers • CAD/CNC Technicians • Pro/Engineer 2000i2 • CadKey • AccuFab Dynamic Nesting • Concurrent Engineering • Complete Product Design Capability • Project Management
Click on a picture for more details. Manufacturing Processes & Equipment Welding RAS Folder Turret Presses Powder Coating Flexible Manufacturing System Brake Presses Many Additional Capabilities CL-5 Laser
Flexible Manufacturing System The Finn Power Shear Genius integrates and automates loading, punching and shearing required for fabrication of high quality components.
RAS Folder The RAS is a 120” CNC folding system with a 74 Deg/Sec stroke that can handle up to 9 GA steel.
Paint & Wash Systems • Rapid Engineering conveyorized 6 stage wash and iron phosphate system • DeVilbiss & Brinks wet coat system • Binks powder coat system
Additional Capabilities & Equipment Light & Full Assembly Stretch Wrap Machine Metal Finishing Silk Screening Finish Services (plating, anodizing, Teflon coating, etc.) Cincinnati ¼”x10’ Shear OMP/Dake Saw Timesaver deburring system Haeger PEM insertion presses Drilling & tapping In-house tool capability
Supply Chain Management Customer Driven Programs Drop Shipments Returnable Packaging Build to Forecast/Customer ERP Supplier Programs Automated Restocking Group Buying Online Purchasing
Supply Chain Management Production Control & Capacity Management MC employs an Advanced Planning & Scheduling system which goes far beyond traditional MRP approaches to production control. The APS system allows MC superior control over production activities. Going beyond APS, MC uses utilization and efficiency reports (historical and current) to establish needs and identify and eliminate bottlenecks. Advanced Throughput Tools based on Eli Goldratt’s Theory of Constraints provide detailed views into potential bottlenecks and overall shop floor activity, allowing our capacity management team to make highly informed decisions. We also make extensive use of a Kanban system for our primary materials.
Supply Chain Management MC has full Barcode and Labeling capabilities. We use Zebra Thermal Printers (up to 6” wide) and can read and create all standard label formats. MC offers a standard shipping label (similar to the one pictured) or our staff can create a label tailored to your specific needs. Bar Coding & Specialized Labels
Business Technology Integrated ERP System Business Intelligence Tools E-Commerce Leading Edge Technologies Highly Reliable Systems
Business Technology Business Intelligence Open data allows MC limitless reporting capabilities Crystal Enterprise (Crystal Reports) provides report scheduling and automatic generation of HTML reports. Ad Hoc Queries and Crystal Analysis provide clear and quick views into our ERP systems.
Business Technology E-Commerce MC is poised to create a full B2B solution. All of our web systems are hosted in-house for improved control and quicker deployment. A combination of Thin Client technology and Internet-enabled databases provides MC with a solid E-Commerce foundation. We will continue to support EDI transactions until all our customers have moved to full E-Commerce and XML technologies.
Business Technology Leading Edge Technology Network Computers Real-Time Labor Data Automated Nesting and NC Generation Client/Server NC Program Distribution Secure Remote Access
Continuous Improvement Toyota Production System Kaizen Events Lean Manufacturing MC LLC is committed to the Toyota Production System. We provide ongoing TPS training to our staff and have created a Continuous Improvement Team to measure the success of our Kaizen events and determine what areas are best served by future events. MC has implemented cellular manufacturing approaches for numerous projects. While not all our production lends itself well to cellular manufacturing, we are committed to using cells whenever appropriate.
FMEA Design Process Product & Program Management Timing Charts PPAP GD&T APQP Control Plans Prototypes
ISO-9001 Certified MC proudly hoisted our ISO-9001 banner in June, 2001. ISO demonstrates our commitment to quality and excellence. We will continue to stand behind or ISO policy: "To provide our customers, both internal and external, with defect free products."
Employee Involvement MC provides continuous education opportunities and requirements for our employees. These include shop math, measurement tools and systems, problem solving, TPS (Lean), and job skills training. MC further offers employee involvement through team-based problem resolution (8D), a Gain Share system, Educational Reimbursement programs, 401k, and Profit Sharing.