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NUAIRE Website Update - New BSC Model NU-481 and Service Updates

This update includes information on the new BSC Model NU-481, use and service of DC ECM motors, and miscellaneous service updates. Visit the NUAIRE website for support, manuals, technical articles, and more. Contact us for access to the secure area.

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NUAIRE Website Update - New BSC Model NU-481 and Service Updates

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  1. LARGE GROUP MANUFACTURERS UPDATE SATURDAY – APRIL 14, 2012 8:00 A.M. – 10:00 A.M. Topics New BSC Model NU-481 Use and Service of DC ECM Motors New Slanted A2 – NU-475, 477, 480 Miscellaneous Service Updates

  2. NUAIRE WEBSITE Receiving TB’s and have access to Website’s secure area? Let us know and provide current contact info if you need access.

  3. NUAIRE WEBSITE • Website – Support • Manuals • Technical Articles • Technical Bulletins • Service Companies • Training (On-line Registration) • Service Procedures • Warranty Information • Cannot log on – Call Service for help 800-328-3352

  4. NU-475, NU-477, NU-480/481A2 SLANTED FRONT • TouchLink Control (NU-480/481) • NU-475 (NU-425 Controls) • NU-477 (NU-437 Controls) • 60 fpm Down-flow • 105 fpm Inflow • DC-ECM Motor • 3” Constricted Inflow Method • Permanent Pressure Plenum

  5. CELLGARD™ HD NU-481 ES • The CellGard HD (Hazardous Drug) ES (Energy Saver) Class II, Type A2 Biological Safety Cabinet offers personnel, product and environmental protection for handling of hazardous particulate drugs and powders

  6. Clean Oval Canister HEPA Filtered Air Clean HEPA Filtered Air Room Air Contaminated Work Surface Air CELLGARD™ HD NU-481 ESAIR FLOW

  7. CELLGARD™ HD NU-481 ES • The Ease of Bag-In / Bag-Out • Remove Work Surface • Remove paper catch grill over each oval HEPA prefilter • Seal contaminated interior of each oval HEPA prefilter • Remove four (4) fasteners per each oval HEPA prefilter • Bag-Out used oval HEPA prefilter and replace

  8. PAO Wand Filter Gard CELLGARD™ HD NU-481 ESPRIMARY HEPA FILTERINTEGRITY TESTING

  9. CELLGARD™ HD NU-481 ESPRIMARY HEPA FILTERINTEGRITY TESTING • Set the NU-481 into calibration mode • Go to Sensor Setup / Calibrate Downflow Sensor / Blower Duty Cycle • Set Blower Duty cycle to the RPM at the current calibrated airflow velocity • Keep blower at this RPM (constant) throughout testing process • Remove the work tray

  10. = = CELLGARD™ HD NU-481 ESPRIMARY HEPA FILTERINTEGRITY TESTING *Measured 4 Inches (102mm) above the bottom edge of the window Laskin Nozzle Concentration Formula # Nozzles x 135 CFM x 100 ug/L Challenge Downflow (CFM) + Exhaust (CFM) Concentration (ug/L) # Nozzles x 229 CMH x 100 ug/L Challenge Downflow (CMH) + Exhaust CMF) Concentration (ug/L) INTERNAL REFERENCE CALCULATIONS

  11. CELLGARD™ HD NU-481 ESPRIMARY HEPA FILTERINTEGRITY TESTING • Filter Gard is used to direct the PAO from the wand into one area of prefilter at a time • Filter Gard can be used for initial certification and after 1st annual certification • Replace HEPEX Gard (B-481-8691) Fiberglass rods can be re-used

  12. CELLGARD™ HD NU-481 ESPRIMARY HEPA FILTERINTEGRITY TESTING • Move PAO Wand throughout filter, rotating the filter guard • Leak is detected if a sustained leak rate greater than .005 is detected at the challenge port on top of the cabinet

  13. ELECTRONICALLYCOMMUTATED MOTOR • ECM 5.0 Genteq Motor • 1450 RPM • 10” Forward Curved Fan (was 9”) • PWM (DC signal) varies the motor speed • Motor Control, Monitors RPM and torque which delivers constant air volume as HEPA Filters load • NU-437, NU-440, NU-475, NU-477, NU-480, NU-481 (A2 units) • NU-427 (B1), NU-430, NU-435 (B2) - DC ECM Motor is standard • Optional on NU-425 (A2)

  14. DC ECM CONTROL SYSTEM A2 • NU-425 – ES (Energy Saver) - Optional & Field Upgradeable • NU-475, NU-629 – ES (Energy Saver) – Standard

  15. 425 TYPE DC SPEED CONTROLLEROPTIONALON NU-425 • 12 Volt DC Power supply • Automatic Constant Airflow volume • Thru motor rpm feedback • Manual Airflow volume adjustment (POT) • On-board jumper positions for correct cabinet size • Speed Cont. locks in setting after 1 Minute idle or certifier sets via push button & LED turns off

  16. 425 TYPE DC MOTORSPEED CONTROLLER SYSTEM

  17. 425 TYPE DC MOTORSPEED CONTROLLER SYSTEM

  18. SPEED CONTROLLER JUMPERS J2 J3 0 = Not Jumped 1 = Jumped

  19. GENERAL AIRFLOW BOARD (GAF) • NU-437, NU-477 (A2) – ES (Energy) -Saver Standard • GAF Also used in NU-813 , NU-126 , NU-619 - Change Station & All Isolators models

  20. GAF CONTOR BOARDMULTIPLE BLOWER CONTROLS • AC Motor Output: Older Series NU-437 • AC Impeller Output: Older Series NU-813; NU-126; NU-619 and Isolators • DC ECM Motor Output: Std. on Current NU-437, NU-477 • DC EC Impeller Output: Std. on All Isolators (S-10^) NR/NTE/PR; NU-813, NU-126, NU-619 • New Software Release (Rev 1.5.0001), STB0201 • Corrects increase motor speed (PWM signal) due to site specific events, (i.e. power fluctuations, frequent on/off cycles) • STB0202: RF Upgrade Installation Instructions

  21. AC Blower POT. AC T.P.’s Board AC Input Connection EC #2 VDC T.P.’s EC #1 VDC T.P.’s EC Connector and POT #2 EC Connector & POT #1 DC ECM Blower 4 Pin Motor Control Connector GAFMAIN CONTOR BOARD LAYOUT AC Blower Output

  22. GAF AC/D MOTOR / IMPELLERAIRFLOW ADJUSTMENTS • AC motor – Airflow adjusted via the POT located under heat-sink • DC ECM motors - Airflow adjusted via sequence of control panel keys actions. Cal mode = press & hold Alarm Silence key, hit FL light on, light off key; Increase Airflow = UV key and decrease = FL light key • DC EC impellers utilize another set of potentiometers, on GAF board, Std. all Isolators (S-10^)

  23. GAF Control board EC Impeller Connections

  24. NU-437 (SERIES 60^) / 477 (A2)AIRFLOW CALIBRATION The DC-ECM System works like this: AC voltage is applied directly to the DC motor’s control module The motor control module (Microprocessor) converts the AC to DC for Internal electronics and to power the motor In addition, there is a second electrical cable that goes from the Main Control Board’s speed controller DC output to the motor. This generates a pulse-width-modulation (PWM) 2.5 – 8 VDC control signal and returns an RPM feedback signal from the motor to the speed controller CKT.

  25. GAF CONTROL BOARD JUMPERSDC ECM CONTROL SIGNALS Nite Care Setback

  26. Cut Jumper Wire for AC Motor GAF BOARD AC OR DCJUMPER WIRE

  27. NU-437 / 477 (A2)CALIBRATION AIRFLOW Once the airflow calibration is complete – calibrate the FlowGard Airflow Monitor • Press and hold ( ) and ( ) arrow keys simultaneously for 3 seconds until the center green LED blinks. • Allow the Unit to run for a minimum of 2 minutes. • Press RESET Key to enter the nominal airflow value; the Green LED will stop blinking and display normally. This sets the high/low alarm limits +/-0.13 w.g. from nominal. Reference the operation manual for the NU-437/477 for more in-depth information and calibration procedures. If you require help, or have questions, contact NuAire’s Technical Support Depart.

  28. BSCC TOUCHLINK AIRFLOWCONTROL SYSTEM

  29. BSCC CONTROL BOARD • DC ECM Output: NU-440 (S-60^); NU-480, NU-481 (A2) NU-430/435 (B2) (S – 60^); NU-427 (B1) (S-60^) Note: Control Board is Backwards Compatible to all TouchLinks cabinets

  30. TOUCHLINK SOFTWARE UPDATES • New Revision Notifications are sent out to all service organizations • New Revisions are available free of charge • Use RF484 to order latest revision and cable connections • Latest TouchLink Software 61N.138N. (June 2011) • Selection for AC or DC Motor • Screen Saver display update • Air Flow Sensor – Comm/Sensor error messages • Down Flow Sensor - Averaging time/Alarm time adjustable • Filter Life available in the Calibration/Service Menu • Electrical power harmonic distortion compensating software

  31. NEW TOUCHLINKCALIBRATION CARD • TouchLink - Calibration and Reset Procedures • The TouchLink System is a Liquid Crystal Display (LCD) that is menu driven and thus you need to enter specific menus to accomplish the maintenance tasks required. Refer to the appropriate O & M Manual for additional in depth information on a specific model. This is to be used as a reference guide, there may be some variances due to software revision levels. • From the main display hit the Menu ICON to advance to other displays. Hit the Menu ICON to return to previous displays • Cabinet Type/Motor Type • - Press MENU from the main display • - Select CALIBRATION/SERVICE, enter password 9876, and press ENTER • - Select CABINET TYPE • - Select the type of cabinet; i.e. A2, B1, B2. Types NOT ending with a letters (D,E,G) are for 115 VAC systems. • - Select the model of cabinet • - Hit SAVE • - Press MENU • - Press SET MOTOR TYPE (If available) • - Select AC or DC MOTOR • Press SAVE • Find Sensors • - Used for both calibration and sensor replacement • - Press MENU from the main display • - Go into CALIBRATION /SERVICE, enter password 9876, press ENTER • - Select SENSOR SETUP • - Select FIND DOWNFLOW SENSOR • - Power down cabinet • - Remove the 4 pin exhaust probe connector from the main control board • - Power up and tap displays “Power Loss Alert” • - Select FIND NEW DOWNFLOW SENSOR • - Press LEARN • - Acknowledge that down flow sensor is found. If not, repeat previous steps. • - Power down cabinet • - Reconnect 4 pin exhaust probe connector back on main control board

  32. CLASS II TYPE A2CANOPY EXHAUST TRANSITIONS

  33. CANOPY EXHAUST TRANSITIONS • Traditional Fixed Flow • NU-906 / 907 / 908 (NU-475 / 477 / 480 / 481) • NU-916 / 917 / 918 (NU-425 / 437 / 440) • NU-926 / 927 / 928 (NU-407 / 602) • New Variable Flow • NU-911 (NU-475 / 477 / 480 / 481) • NU-921 (NU-425 / 437 / 440)

  34. VARIABLE FLOW CANOPY (VFC) • Low profile (5” housing, 8½” overall) • Built-in low airflow alarm • Variable air gap range (25 to 250cfm)

  35. VFC FUNCTION / OPTIONS

  36. VFC SETUP INSTRUCTIONS Note: VFC Setup adjustment should be made with cabinet set at nominal airflows • Adjust slide plates and/or exhaust volume desired so average velocity measured in the center of the (3) test points of either side is between 150fpm (.76mps) and 550fpm (2.8mps) • Verify containment with the capture of smoke • Verify low exhaust alarm with loss of smoke capture with in 15 seconds

  37. VFC INTERFACE / SERVICE • Alarm contacts • Audible alarm silence contacts • Front panel access for filter testing • Decon options

  38. NU-911/921 VFC TRANSITIONS

  39. NU-602

  40. NU-602NEW LIFT SYSTEM

  41. NU-602NEW LIFT SYSTEM

  42. NU-602 • RF Kit to convert older series actuators • Re-Zeros every time unit is fully retracted

  43. NU-612 / 617 / 619SMALL ANIMALCAGE CHANGING STATIONS

  44. NU-612 / 617 / 619 PreventativeMaintenance Check List

  45. NU-612 / 617 / 619PREVENTATIVE MAINTENANCE CASTER INSPECTIONREF. STB0185 / STB0214

  46. NU-612/617CASTER FAILURESREF. STB0185

  47. NU-612 / 617 / 619P.M.C.I.REF. STB0185 / STB0214

  48. PHARMAGARD

  49. OUTER DOOR HINGE BOLTS • PR-797 – Inspect outer door hinge bolts for wear during normal certification – replace as needed – STB0191 • NuAire provides replacement bolts at No Charge – RF525 – keep some in your stock

  50. INTER-CHAMBER DOOR • Inter-chamber door not staying up – RF 508/509/510 Available at N/C, replace during normal certification for improved latching • PR797 Series 3 – 5 RF508 • NR797 Series 3 – 7 RF509 (LH); RF510 (RH) • NTE797 Series 3 – 5 RF509 (LH); RF510 (RH) • Current inter-chamber door is counter balanced

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