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Principle/Testing of IEC 60598-1/IEC 60598-2-1

Principle/Testing of IEC 60598-1/IEC 60598-2-1. Vicky Zhang Product Expert DEKRA Shanghai. IECEE Workshop August 26 & 27 Nairobi - Kenya. Content. Why? What? How?. Why to use IEC standards?. Recalls by product categories. - 2012, EU. Recalls by type of risk. - 2012, EU.

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Principle/Testing of IEC 60598-1/IEC 60598-2-1

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  1. Principle/Testing of IEC 60598-1/IEC 60598-2-1 Vicky ZhangProduct ExpertDEKRA Shanghai IECEE Workshop August 26 & 27 Nairobi - Kenya

  2. IECEE Workshop August 26 & 27, Nairobi - Kenya Content • Why? • What? • How?

  3. IECEE Workshop August 26 & 27, Nairobi - Kenya Why to use IEC standards?

  4. IECEE Workshop August 26 & 27, Nairobi - Kenya

  5. IECEE Workshop August 26 & 27, Nairobi - Kenya Recalls by product categories - 2012, EU

  6. IECEE Workshop August 26 & 27, Nairobi - Kenya Recalls by type of risk - 2012, EU

  7. IECEE Workshop August 26 & 27, Nairobi - Kenya Product Risks

  8. IECEE Workshop August 26 & 27, Nairobi - Kenya What is product safety? No hazards to environment No hazards to People Product Safety No hazards to other equipments

  9. IECEE Workshop August 26 & 27, Nairobi - Kenya Provisions against Hazards ElectricalHazards B Mechanicalhazards Heat relatedhazards A C Provisions Radiationhazards Fire hazards D E

  10. IECEE Workshop August 26 & 27, Nairobi - Kenya Advantage of IEC standards Representing market needs IEC Standards Transparent process Wide adoption Bases of national standard or regulations Reducing risk, increasing quality, confidence

  11. IECEE Workshop August 26 & 27, Nairobi - Kenya Technical committees TC 34 Lamps and related equipments SC 34D Luminaires SC 34A Lamps SC 34B Lampcaps/ holders SC 34C Auxiliaries for lamps

  12. IECEE Workshop August 26 & 27, Nairobi - Kenya What criterias are required in IEC 60598-1/60598-2-1?

  13. IECEE Workshop August 26 & 27, Nairobi - Kenya Standards IEC 60598-1 Luminaires – Part 1: General requirements and tests

  14. IECEE Workshop August 26 & 27, Nairobi - Kenya Standards IEC 60598-2-1 Luminaires – Part 2- Particular requirements for Fixed general purpose luminaires

  15. IECEE Workshop August 26 & 27, Nairobi - Kenya Scope Fixed general purpose luminaire Working voltage <= 1000 V Tungsten filament, tubular fluorescent and other discharge lamps

  16. IECEE Workshop August 26 & 27, Nairobi - Kenya Definition – Fixed luminaire Not easily be moved from one place to another A: only be removed with the aid of a tool or B: for use out of arms reach

  17. IECEE Workshop August 26 & 27, Nairobi - Kenya Classification Protection against electrical shock Class I luminaire: basic insulation + protective earthing Class II luminaire: basic + supplementary insulation or reinforced insulation Class III luminaire: SELV (safety extra-lowvoltage)

  18. IECEE Workshop August 26 & 27, Nairobi - Kenya Conformity Assessment Carried out by laboratory To use standardized test method To check compliance of the design of a product Type Test Carried out by manufacturers after production To ensure every luminaire conforms with the sample approved under type test Routine Test

  19. IECEE Workshop August 26 & 27, Nairobi - Kenya Conformity Assessment Carried out by laboratory To use standardized test method To check compliance of the design of a product Type Test Carried out by manufacturers after production To ensure every luminaire conforms with the sample approved under type test Routine Test

  20. IECEE Workshop August 26 & 27, Nairobi - Kenya Component Suitable for use in the Luminaire Correct Classification and Ratings In compliance with relevant IEC requirements To ensure safety of usage

  21. IECEE Workshop August 26 & 27, Nairobi - Kenya Provision of Marking Marking on products Mounting Instructions The height of letters and numerals ≥ 2 mm . The height of symbol ≥ 5 mm Durability and legiability

  22. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction - Lampholder Positioning test

  23. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction - Lampholder Bending test

  24. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction - Lampholder Torque test

  25. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Terminal block Space Luminaire with connecting leads requires a terminal block to connect to fixed wiring Adequate space for terminal block

  26. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Reliable terminals 8 mm conductor live conductor earth conductor

  27. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Reliable terminals External cable & Internal wiring Retained by cord anchorage Clamped by spring terminal

  28. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Reliable terminals Internal wiring - Anchored to a tag before soldering - Twisted in a reliable manner - Fasten by sleeve, tape - Inserted into a hole of PCB, bend and soldered

  29. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Reliable terminals Internal wiring Securely crimped Securely wrapped

  30. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Double/Reinforced Insulation Metal encased class II luminaire No contact between mounting surface and part with basic insulation only Double insulated wire Terminal block with a cover

  31. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Double/Reinforced Insulation Metal encased class II luminaire No contact between accessible part and basic insulation Double insulated wire Insulating lining, sleeve Mechanical strength Electrical strength Thermal strength 1.Retained by positive means 2.Not be removed without being seriously damaged • Humidity 48 hrs • Insulation resistance & electric strength • Thermal test • T(wire)+20°C • Aging T(wire)+20°C, 240 hrs, checked by electrical strength

  32. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Screws Torque test No damage No creep

  33. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Screws Torque test 0,5 Nm for screws on cord anchorage bearing directly on cable or cord

  34. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Glands Torque test

  35. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Mechanical Strength Impact test

  36. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Mechanical Strength Impact test - Live part shall not be accessible - Insulation shall not be impaired - No reduction on IP protection and classification - Removable/replaceable part can be removed/replaced without breakage

  37. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Mechanical Strength Metal part enclosing live part Pressure test by test finger 30 N Metal part shall not touch live part No reduction on creepage distance and clearance

  38. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Mechanical Strength All Suspended luminaires Loading test 4 x weight of luminaire 1 hrs No deformation on suspension system

  39. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Mechanical Strength Rigid Suspended luminaires Torque test 2,5 Nm, 1 min Clockwise and anti-clockwise No rotation more than one revolution in both directions

  40. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Mechanical Strength Rigid Suspension bracket (heavy duty) Loading 40 N, >=2,5 Nm, at free end 1 min No permanent displacement, deformation

  41. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Mechanical Strength Rigid Suspension bracket (light duty) Loading 10 N, >=1,0 Nm, at free end 1 min No permanent displacement, deformation

  42. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Mechanical Strength Track mounted luminaire Luminaire mass < max. load for track

  43. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Mechanical Strength Adjusting device No twisting over 360

  44. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Mechanical Strength Flexing test Strands broken < 50% Insulation resistance & electric strength

  45. IECEE Workshop August 26 & 27, Nairobi - Kenya Construction – Flammable Material Glow‑wire test 650 C Spacing  30 mm No fiercely burning material

  46. IECEE Workshop August 26 & 27, Nairobi - Kenya External Wiring Supply connection Supply cable & Plug Adaptor for track Terminals

  47. IECEE Workshop August 26 & 27, Nairobi - Kenya External Wiring Supply connection Connecting leads Appliance inlet

  48. IECEE Workshop August 26 & 27, Nairobi - Kenya External Wiring Type of cable 0,75 mm2 for ordinary luminaires; 1,0 mm2 for other luminaires

  49. IECEE Workshop August 26 & 27, Nairobi - Kenya External Wiring Type of connection - Type X attachment - Type Y attachment - Type Z attachment

  50. IECEE Workshop August 26 & 27, Nairobi - Kenya External Wiring Cord anchorage

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