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Past Formula Submissions. 2005Processed 6419 SubmissionsJan ? Oct 2006Received 5440 SubmissionsProcessed 4950 Submissions (91%). Turnaround Time. Very Difficult to Meet 10 Day TurnaroundHigh Volume of Formula SubmissionsErrors in Naming Product, Items 9
E N D
1.
Web-Based Resources
for Completing
TTB Form 5154.1
Edward Limowski
(240) 264-1593
2. Past Formula Submissions 2005
Processed 6419 Submissions
Jan – Oct 2006
Received 5440 Submissions
Processed 4950 Submissions (91%)
3. Turnaround Time Very Difficult to Meet 10 Day Turnaround
High Volume of Formula Submissions
Errors in Naming Product, Items 9 & 10
Information Missing from Submissions
Ambiguous Information on Submissions
Is a Sample Required?
4. TTB Laboratory Website http://www.ttb.gov/ssd/
5. TTB Drawback Tutorial Website http://www.ttb.gov/ssd/drawbacktutorial.shtml
6. FDA Naming Guidelines Natural Flavor: Flavor comes only from the named material (Nat. Cherry Flavor)
Natural Flavor WONF: A Natural Flavor, With Other Natural Flavors Not from Named Material (Nat. Cherry WONF)
Natural Type Flavors: All Natural Flavor, but No Source of the Named Material
(Nat. Cherry Type)
7. Naming Natural Flavors
8. FDA Naming Guidelines Natural & Artificial Flavor: Natural Source of the Named Material, and Artificial Flavors
(N&A Cherry Flavor)
Natural & Artificial Type Flavors: No Source of Named Material, but Natural & Artificial Flavor
(N&A Cherry Type)
Artificial Flavors: Predominant Flavor is Artificial (Art. Cherry Flavor)
9. Naming Artificial Flavors
10. Vanillin: Natural vs. Artificial Vanillin when Derived from Vanilla Beans is Considered Natural
Vanillin is Considered Artificial when Derived from:
– Turmeric – Eugenol
– Clove – Lignin
Natural Vanillin from Rhodia, Inc.
Natural Process ? Natural Product
11. TTB Guidelines N&A Flavors with Less than 0.1% Artificial Topnote
Should Comply with FDA Naming Guidelines (N&A)
Considered Natural when Used in Alcoholic Beverage
Calculation Does Not Include Art. Vanillin, Art. Maltol, Ethyl Vanillin, or Ethyl Maltol
If Greater than 0.1% Artificial ? Considered Artificial for Alcoholic Beverage Labeling Purposes
12. Missing Information Disclose & Quantify All Sources of Ethanol
Essences, Distillates, Intermediates
List Each Item Separately
Provide Percent Alcohol by Volume and Total Volume Used
Disclose & Quantify All Limited Ingredients
Solid Extracts (Commonly Propylene Glycol, Caramel)
Purchased Flavors (Commonly Propylene Glycol, Acetic Acid)
Grouping of Chemicals
List and Quantify Predominant Ingredients
Separate Natural Flavor Chemical from Artificial Flavor Chemicals
Group by Chemical Class (Aldehydes, Esters, Ketones)
13. Essences, Distillates, & Aromas List Each Product Containing Ethanol as a Separate Line Item
State the Percent Ethanol by Volume and the Volume Used
If the Product is Water-Based, Please State:
“No Alcohol. No Limited Ingredients”
Possible Presence of Methanol in Essences
Please Be Aware
Please Screen, Quantify, and Disclose
14. Limited Ingredients Limited Ingredients can be found in:
TTB Website – 21 CFR Part 184
Common Limited Ingredients:
Acetic Acid, Propylene Glycol, Caffeine
Malic Acid, Tannic Acid, Sulfur Dioxide (caramel color)
TTB Limited Ingredients:
Artificial Vanillin Ethyl Vanillin
Artificial Maltol Ethyl Maltol
15. Prohibited Ingredients Prohibited Ingredients can be found in:
TTB Website – 21 CFR Part 189
Prohibited Colors:
FD&C Red #1, FD&C Red #2, FD&C Green #1, FD&C Green #2
FD&C Red #3 Calcium Lake, FD&C Red #3 Aluminum Lake
Prohibited Botanicals (Partial Listing):
Calamus, Comfrey, Echinacea,
Kava Kava, Ginkgo Biloba, Yohimbe
Ginseng Restrictions:
Panax Ginseng (Panax quinquefolium) = 30% Ethanol
Siberian Ginseng (Eleutherococcus senticosis) = 24% Ethanol
16. Avoiding Ambiguity Specify the Proof & Type of Spirit Used
Specify Units for All Ingredients
Avoid Abbreviations or Obscure Names
Provide Chemical Name and FEMA Number
Use TTB Numbers (Not Product Numbers)
Specify Alcohol Content by Volume
Identify the Solvent in Extracts & Essences
– Quantify if Propylene Glycol
– If Ethanol, Provide the Volume of the Extract & Ethanol by Volume
State “No Alcohol, No Limited Ingredients, No Colors”
17. Other Helpful Items
Provide Both a Weight Yield and a Volume Yield
Provide a Density or Specific Gravity for Your Product
Provide Your Phone Number & Email Address
Do Send Copies of :
Product Specification Sheets if No TTB #
Must Quantify Ethanol (v/v), Limited Ingredients
Must list Colors and Density
Do Not Send Copies of:
Specification Sheets for Intermediates with TTB #s
Instead list the TTB# and Company Name on the form
Flavor Ingredient Data (FID) Sheets for the Formula You’re Submitting
18. Don’t Send a Sample When… No Alcohol in Product
More PG by Volume than Ethanol (Upper Limit) and
No Masking Agents are Present in the Formula
Formula is a Simple Mixture and Lists At Least 1% of a Chemical on the 1% List and No Masking Agents are Present in the Formula
See Handout for Unfit Guidelines Concerning:
Citric Acid, Salt, Vanillin, Ethyl Vanillin,
Maltol, Ethyl Acetate, and Essential Oils
19. Examples of Combining Approved Formulations Using 1% Solutions in Your Products May Not Necessarily Make the Product Unfit
Combining Multiple Approved Formulas May Not Necessarily Result in an Approved Formula
When Does “Unfit + Unfit = Fit” ?
20. Using 1% Solutions Mix Ten 1% Solutions
1000 Pounds Total
990 Pounds Ethanol
1 Pound of Each Chemical (0.1 %)
Approximately 94% Ethanol by Volume
Formula Might Not Be Approved (Even If a “No Action” Formula) 1% Solution
100 Pounds Total:
99 Pounds Ethanol
1 Pound of Chemical from 1% List
Approximately 94% Ethanol by Volume
Each Formula Would Be Approved for Drawback
21. Combining Approved Formulas Meets the Requirements for a Sauce/Syrup
Less Than 12% Ethanol (v/v) AND More Than 60 g Residual Solids/100 mL
Ingredients:
190 Proof EtOH 7.0 lbs 1.03 gallons
Sugar 49.0 lbs
Strawberry Juice 15.0 lbs
Water 29.0 lbs
Final Yield 100.0 lbs 9.50 gallons Meets the Requirements for Citric Acid
Need (0.1 x Percent Ethanol (Upper Limit)) g/100 mL
Ingredients:
190 Proof EtOH 38.3 lbs 5.64 gallons
Citric Acid 5.4 lbs
Cranberry Juice 27.3 lbs
Water 32.0 lbs
Final Yield 100.0 lbs 13.26 gallons
22. Combining Approved Formulas Simple Mixture:
Approved Sauce Formulation 10.3% Alcohol 65.0 lbs 6.18 gallons
Approved Citric Acid Formulation 40.4% Alcohol 35.0 lbs 4.64 gallons
Final Yield 100.0 lbs 10.82 gallons
Contains:
23.2 ± 1.5% Ethanol (v/v)
2.09 grams Citric Acid/100 mL
Would Need at Least 2.82 g/100 mL
Approve or Disapprove?
Does Not Meet Guidelines
Too Much Alcohol for Sauce
Contains Sugar (32 pounds) Which May Be a Mitigating Factor
Must Conduct Organoleptic Analysis
Send Sample to Laboratory with Form 5154.1
23. Send a Sample When… Product is Produced Outside of the United States
Formula Does Not List Significant Amounts of Flavor Chemicals
Only Essences, Concentrates, Extracts are Listed
Low Levels of Essential Oils in a Washed Extract
Formula Contains Masking Agents
Sugar, High Fructose Corn Syrup, Glycerin, Juices
Ingredient Making Formula Unfit is Not Listed on Formula
(Send Sample Even If You Include Internal Taste Panel Results)
Product is a Sauce/Syrup
Ethanol is Not More than 12% (v/v) and Residual Solids = 60g/100 cc
Vanilla Extracts
Less than 1 Fold
1X or 2X with Ethanol Greater than 45% (v/v) in Item 10
25. Do I Need a New TTB Number? You MAY Keep Your Current TTB Number If:
Yield Changes Due to Processing Changes
Correcting an Error or Omission in an Ingredient that is NOT Limited by FDA or TTB
You NEED a New TTB Number If:
Changing the Quantity of a TTB or FDA Limited Ingredient
Adding or Deleting a Color
Changing a Component that Would Affect Labeling Status of the Product
Changing a Component that Would Affect the Beverage Character of the Product