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Week #8 Data Acquisition Systems Part (B). ENG3640 Microcomputer Interfacing. Topics. Sensors Signal Conditioning Analog to Digital Converters Sample and Hold Circuit. Resources. Huang, Chapter 12, Sections
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Week #8 Data Acquisition Systems Part (B) ENG3640 Microcomputer Interfacing
Topics • Sensors • Signal Conditioning • Analog to Digital Converters • Sample and Hold Circuit ENG3640 Fall 2012
Resources • Huang, Chapter 12, Sections • 12.1 – 12.6 Signal Conditioning Circuits ENG3640 Fall 2012
Sensors and Signal Conditioning Signal Conditioning Analog Mux Real World Measurand Transducer (sensors) A/D Conv D/A Conv Sample and Hold Circuit MCU Actuator ENG3640 Fall 2012
Transducers • Transducer • a device that converts a primary form of energy into a corresponding signal with a different energy form • Primary Energy Forms: mechanical, thermal, electromagnetic, optical, chemical, etc. • take form of a sensor or an actuator • Sensor (e.g., thermometer) • a device that detects/measures a signal or stimulus • acquires information from the “real world” • Actuator (e.g., heater) • a device that generates a signal or stimulus real world sensor intelligent feedback system actuator ENG3640 Fall 2012
Sensors • Sensors connect the digital world to the analog real world • Position Based Sensors • Force Sensors • Temperature Sensors • Light Intensity Sensors • Pressure Sensors • Humidity Sensors • …. ENG3640 Fall 2012
Transducers: General Term • Transducers convert variable processes such as pressure, temperature, humidity e.t.c., into electrical signals such as voltage or current. It consists of: • Input interface element provides • Improved coupling between measurand s(t) and sensor (matching function) • Protection to the sensor from undesirable environmental effects • Conversion of s(t) to another physical variable s1(t) required by a sensor. • Sensor • Output interface element Output Interface Element Input Interface Element Sensor S(t) S1(t) X(t) ENG3640 Fall 2012
Shaft Angle With Potentiometer • Applications: • Accelerator pedal position • Steering wheel angle • Voltage Vs changes because of the change in resistance • Simple application of Ohm’s law V = I x R • Shaft angle proportional to voltage Vs • Outputs the angular position of the shaft ENG3640 Fall 2012
Linear Variable Displacement Transformer (LVDT) • Moving iron core changes properties of transformer • Iron core position changes primary/secondary voltage ratio • Difference in phase is measured and transformed to a voltage • Voltage measured is proportional to distance moved. • Applications: • Fluid level and flow • Deflection of Beams ENG3640 Fall 2012
Strain Gauge: Force Measurement • Resistance varies with the amount of stretching (strain) • Flexure can be measured with a strain gauge • Force can also be measured • The change in resistance is detected by measuring the voltage change in a Wheatstone bridge. ENG3640 Fall 2012
Passive Sensor Readout Circuit • Photodiode Circuits • Thermistor Half-Bridge • voltage divider • one element varies • Wheatstone Bridge • R3 = resistive sensor • R4 is matched to nominal value of R3 • If R1 = R2, Vout-nominal = 0 • Vout varies as R3 changes VCC R1+R4 ENG3640 Fall 2012
Temperature: Thermocouples • Outputs a voltage that is related to temp at the tip of the probe • Seebeck effect: current will flow through a junction of dissimilar metals if there is a temperature difference • The voltage produced is very minute (milli-volts) • The relationship between voltage and temperature is non linear • Varies from 6 uV/C to 90 uV/C ENG3640 Fall 2012
Temperature Sensor Options • Resistance Temperature Detectors (RTDs) • Platinum, Nickel, Copper metals are typically used • positive temperature coefficients • Thermistors (“thermally sensitive resistor”) • formed from semiconductor materials, not metals • often composite of a ceramic and a metallic oxide (Mn, Co, Cu or Fe) • typically have negative temperature coefficients • Thermocouples • based on the Seebeck effect: dissimilar metals at diff. temps. signal ENG3640 Fall 2012
Phototransistor: Light Detection • Current through external resistor varies with light intensity • Can be used to detect light levels or movement • Sensitive to different colors or wavelengths of light ENG3640 Fall 2012
Output Transducers: Actuators • Some common actuators include solenoids, relays, (triacs, SCRs switch ac currents). • An increasing analog signal at the gate of the MOSFET increases the amount of current drawn through the dc motor shunt field (field control). • A relay is an electromagnetic switch with a coil and one or more contacts. • Applying voltage to the coil will cause open contacts to close and vise versa. • A solenoid is like a relay but moves a mechanical cylinder instead of electrical contacts. ENG3640 Fall 2012
Example • A Temp sensor has a measurement range of -10 to 140C. The output range is -2.5 to +5V. The sensor is connected to an 8-bit A/D. Indicate the offset, span, step size and resolution. Also what is the digital output of the A/D if the temp is +10C? • SOLUTION: • Offset -2.5V, -10C • Span 5 – (-2.5V) = 7.5 V, 140C – (-10) = 150C • Step Size 7.5/28 = 29mv, 150/28 = 0.59C • Resolution 29mv at 8-bit • To find the digital output of A/D we have to solve the following equation (assuming relationship is linear!) Analog number = m x measurement + K ENG3640 Fall 2012
Cont .. Example • 5v = 140C x m + K • -2.5v = -10C x m + K Subtract 2 from 1 7.5v = 150 C x m m = 7.5V/150C m 0.05V/C • Solve for K: 140C x (0.05V/C) + K = 5V K -2V • Analog output 10C x 0.05V/C – 2V = -1.5V • Digital Number = (Analog Number – Offset)/Step Size • Digital output -1.5V – (-2.5V)/29mv = (34.8)10 == (22)16 ENG3640 Fall 2012
Signal Conditioning • Raw sensor outputs are not always suitable for A/D conversion. • Signal conditioning circuitstypically amplifythe raw signal from the sensor (i.e. thermocouple) • Signal conditioning also provides: • buffering, • filtering, • offset shifting • Most signal conditioning circuits employ operational amplifiers ENG3640 Fall 2012
The Inverting/Non-Inverting Amplifiers ENG3640 Fall 2012
Voltage Scaling • There are situations in which the transducer output voltage are in the range of 0 ~ VZ, where VZ < VDD. Because VZ sometimes can be much smaller than VDD, the A/D converter cannot take advantage of the available full dynamic range, and therefore conversion results can be very inaccurate. • A voltage scaling circuit can be used to improve the accuracy because it allows the A/D converter to utilize its full range. • Example: • Suppose the transducer output voltage ranges from 0V to 100mV. Design a circuit to scale this range to 0~5V. ENG3640 Fall 2012
Voltage Scaling Circuit • AV = 1 + (R2/R1) = (5V/0.1V) = 50 • R2/R1 = 49 • Choose R1 = 6.8K, • Then R2 = 330K. • The R2/R1 ratio is 48.53. Error is smaller within 0.3%. ENG3640 Fall 2012
The Unity-Gain Buffer or Voltage Follower • Signal conditioning can also provide buffering • so that the sensor signal is not affected by anything else connected to the circuit (i.e. minimize loading high input impedance and low output impedance) ENG3640 Fall 2012 22
Voltage Shifting-Scaling Circuit • There are transducers whose outputs are in the range of V1~V2 instead of 0V~VDD • (V1 can be negative and V2 can be smaller than VDD) • The accuracy of A/D conversion can be improved by using a circuit that shifts and scales the transducer output so that it falls in the full range of 0V~VDD. • A Level Shifting/Scaling Circuit would consist of: • A summing circuit • Inverting voltage follower ENG3640 Fall 2012
By choosing Appropriate values For V1 and the Resistors, the Desired voltage Shifting and scaling Can be achieved. 24
Voltage Shifting/Scaling Circuit Example Choose the appropriate values of resistors and the adjusting voltage so that voltage shifting/scaling circuit can shift the voltage from –1.5V ~ 3.5V to 0V ~ 5V. Solution: 0 = -1.5 × (Rf/R1) – (Rf/R2) × V1 5 = 3.5 × (Rf/R1) – (Rf/R2) × V1 By choosing V1 = - 12V and Rf = R1 = R0 = 15KW, R2 is solved to be 120KW. ENG3640 Fall 2012
A Difference Amplifier. • Use superposition to perform analysis • If (R4 = R2), (R3 = R1) then Vo = R2/R1 (V2 – V1) • Can be used to shift offset ENG3640 Fall 2012
Integrator/Differentiator ENG3640 Fall 2012
Analog-to-Digital Converters: Types • A/D converters are classified according to several characteristics • Resolution (number of bits) typically 8 bits to 24 bits • Speed (number of samples per second) – several samples/sec to several billion samples/sec • Accuracy – how much error there is in the conversion • Classification • Staircase ADC • Successive Approximation Converters • Tracking ADC • Flash A/D Converters • Integrating A/D Converters ENG3640 Fall 2012
Flash A/D: Comparators • A Flash A/D utilizes comparators and encoders. • A comparator compares two voltage values on its two inputs. • If the input on the + input is greater than the voltage on the – input, the output will be logic high ENG3640 Fall 2012 29
Flash A/D: Encoders What if D3 and D4 both high? Solution? ENG3640 Fall 2012 30
Flash A/D: Priority Encoder Example: 4-to-2 line encoder Chooses the input with highest priority An extra output “V” could be used to validate output ENG3640 Fall 2012 31
Priority Encoder with Valid ENG3640 Fall 2012 32
Flash (Parallel) A/D Converter 3-bit A/D Converter • Flash A/D converters can sample at several billion samples/sec • A flash A/D Converter is the simplest to understand. • It compares an input voltage Vin to a large number of reference voltages • An n-bit flash uses 2n – 1 comparators!!! • The output is determined by which of the two reference voltages the input signal is between. • Each succeeding comparator switches from a low output to a high level as the analog input increases by q. • The largest flash A/D converter is 8-bits (255 comparators!) Priority Encoder ENG3640 Fall 2012
Integrating A/D Converters • One of the lowest cost A/D Converters (often used in digital voltmeters) • Slow used if parameter being measured is changing slowly (i.e., temperature) • Has an advantage in noisy environments (noise rejection capability) • Types: • Single Slope Integrator • Dual Slope Integrator ENG3640 Fall 2012
The Dual-Slope A/D Conversion Method • S2 is closed to discharge the capacitor • S1 switches between VA and VREF • During the 1st period, converter integrates input signal VA for fixed time (T1) • During 2nd period input is connected to VREF of opposite polarity so integration proceeds to zero during variable time (T2) • The counter will count during T2 representing input signal ENG3640 Fall 2012
The Dual-Slope A/D Conversion Method • The limited integration period results in normal-mode noise rejection only when the integration period is equal to one or more periods of the noise signal. • The time integral of this noise over integer multiples of the noise period is ZERO. • At 60Hz minimum signal integrate time is 16.7 ms ENG3640 Fall 2012
Binary Weighted DAC • The binary weighted DAC covered earlier is used for small word size systems. Why? • Two major problems • The large resistor spread required for large word sizes i.e. R0 = 2R1 = 4R2 = 8R3 …. • Problem with large resistor spread is difficulty of IC Fabrication • If value of LSB is inaccurate or drifts slightly due to temp change leads to an output error that is larger than 1 LSB • Solution? ENG3640 Fall 2012
Inverted R-2R Ladder Circuit • Is used to solve the problem of resistor spread and minimize drift problem in DACs with large value of N. • The spread of resistance value for the ladder is now only a 2:1 spread. ENG3640 Fall 2012
Inverted R-2R Ladder: Analysis • I0 = VREF/R? • I1 = VREF/2R • I1 will split in half in second node I2 = I1/2 VREF/4R • Each succeeding vertical resistor has a value of current flow equal to half that of previous • I1 = 2 I2 = 4 I3 = … = 2N-1 IN • Thus as in binary weighted resistive network, the currents controlled by the switches are binary weighted. 2R//2R = R I0 LSB MSB ENG3640 Fall 2012
The Glitch Problem in DACS • A Significant problem occurring in DACs is that of glitching. • Certain systems that are driven by a DAC ignore the glitches such as DC motors (do not respond to these sharp transients) • Bits of the code do not change simultaneously • Solution? • Use a Sample/Hold circuit ENG3640 Fall 2012
Sample and Hold Circuit Practical Circuit? ENG3640 Fall 2012
Sample and Hold Circuit: Practical Circuit • S/H circuit is a high quality capacitor and semiconductor switch. • If analog signal changes rapidly during conversion (errors may be introduce) • S/H reduces these errors by quickly sampling the signal and holding it STEADY while A/D converts • Buffer amplifier (voltage follower) has high input impedance to decrease the discharge of the capacitor. • S1, closes during sampling period allows input signal to charge Ch • S1, opens up again leaving capacitor charged to the value of analog input signal. ENG3640 Fall 2012
Sample and Hold Circuit: When is it required? • A S/H is required if: The analog input changes more than one resolution during the conversion time. • Let dz/dt be the rate of change (max slope) of the ADC input voltage • Let ΔZ be the ADC resolution • Let Tc be the ADC conversion time. • A S/H is required if dz/dt . Tc > 0.5 ΔZ ENG3640 Fall 2012 43
Sample and Hold Circuit: Example • Assume we want to design a system to measure heart sounds, x. The useful range of y (output of microphone) is from -10 to +10mV. The desired resolution ΔY, is 0.1mV. The maximum dy/dt is 2 V/s. What is the ADC conversion required to eliminate the need for a S/H? dy/dt x Tc <= 0.5 ΔY TC = (0.5 ΔY)/(dy/dt) TC = (0.5 x 0.0001 V) / 2 V/s = 25 µ seconds. Z n Signal Processing ADC x y Microphone ENG3640 Fall 2012 44
Signal Sampling Rate • The rate at which you sample a signal depends on how rapidly the signal is changing. • If you sample a signal too slowly, the information about the signal may be inaccurate. • To get full information about a signal you must sample more than twice the highest frequency in the signal (Nyquist Criteria) • Practical systems typically use a sampling rate of at least four times the highest frequency in the signal. ENG3640 Fall 2012
Sampling • A 1,050 Hz signal sampled at 500 Hz looks like a 50 Hz signal. ENG3640 Fall 2012
Summary • There are two errors introduced by the sampling process: • Voltage quantization due to finite word size of ADC • Time quantization caused by the finite discrete sampling interval • Use a binary weighted DAC when resolution required is small, else use a ladder type DAC • A sample and hold circuit should be used when signal is changing fast for ADC or if you want to avoid glitch problems in DAC. • Flash ADC are fastest but expensive (use only if speed is of importance). • A successive approximation based ADC is suitable for most applications. ENG3640 Fall 2012
Extra Slides ENG3640 Fall 2012
Successive Approximation A/D • Is based on intelligent trial-and-error method • Requires N clock periods for N-bit converter. ENG3640 Fall 2012
I V & V I R Iin Vout = -Iin.R R1 Iout = Vin/R1 RL Vin ENG3640 Fall 2012