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S. Training Services Consultancy Auditing Inspection. www.qualimations.com. S. “ LEARN THROUGH THE EXPERTS” Trivandrum, Cochin, Chennai, Gulf Tel- 0091 484 3017463 , 0091 474 3225322 , Mob – 0091 9895093119 , 009447557413, Email : info@qualimations.com. www.qualimations.com. S.
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S • Training • Services • Consultancy • Auditing • Inspection www.qualimations.com
S “ LEARN THROUGH THE EXPERTS” Trivandrum, Cochin, Chennai, Gulf Tel- 0091 484 3017463 , 0091 474 3225322 , Mob – 0091 9895093119 , 009447557413, Email : info@qualimations.com www.qualimations.com
S • Qualimations expertise………. • Non-Destructive Testing • Destructive Testing • Six Sigma • Welding • Metallurgy • Reliability Engineering www.qualimations.com
S Sectors we serve • Petrochemical • Oil & Gas • Marine • Hydro • Nuclear • Aircraft www.qualimations.com
S International Clients • PEMCO Inspection Services ( Qatar Petroleum) • National Iranian Tanker Corporation ( Iran ) • Aries Marine ( U.A.E ) • QISS (Quality Inspection Services –Sharjah, U.A.E) • Topaz Engineering ( Fujairah – U.A.E ) • Global Energy Ventures ( Ivory Coast ) • Etihad Airlines ( Abudhabi ) www.qualimations.com
S Indian Clients • IRS ( Indian Register of Shipping ) • Vijay Tanks & Vessels ( LNG Project -Kochi) • IBR ( Indian Boiler Regulations ) • Rig-Tech ( Kochi ) • BIM ( Bharatidasan Institute of Management ) • BHEL Trichy Phase2 • Zebec Marine Services ( Kochi ) • Adoor Engineering College • Aries Marine ( Kochi ) www.qualimations.com
S Consultants and Trainers Profile of Consultants. T. J. Jaya Krishnan Mechanical Engineer. ASNT NDT L-III in 5 methods. Worked at BHEL , L&T ,Cochin Shipyard. 18 years experience in Welding , Metallurgy , Destructive testing ,Non-Destructive testing. Patrick Six Sigma Lead 12 years experience in Health and Logistics American Airlines, John Hopkins Profile of Consultants. P Balakumar Production Engineer. Boiler Designs, Valves, Pressure vessels. General Manager, BHEL Trichy 23 years experience in Fabrication Profile of Consultants. Hari Quality Engineering, Revenue Science 17 years experience in Six Sigma. Worked at Lucas TVS and as Quality consultant. Gulf, Houston, Education, Profile of Consultants. Stijo Augustine Marine Engineer. Marine Services Consultant Qualimatiions 12 years experience in Marine Engineering www.qualimations.com
S What do you gain ? • International Certification that leads to Level2 certificate. • All jobs where QA/QC/Six SIgma is part of the profile. • ASNT level 3 support • Online Technical support • Practical exposure to all the NDT methods • Suitability to jobs in Gulf and India very high. www.qualimations.com
S Certifications American Society for Quality American Society for Non-destructive Testing www.qualimations.com
S • Non-Destructive testing • ( ASNT NDT L- II Certification ) • Training ( Theory & Practical ) • Examination ( Theory & Practical ) Oil & Gas • Methods Covered • Ultrasonic Testing • Radiographic Film Interpretation • Penetrant testing • Magnetic testing • ( 4 individual certification valid for a period 5 years on successful completion of examination as per ASNT SNT-TC-1A 2006 ) • General Introduction to the other methods of NDT. • Job opportunities achieved by NDT Certification. • Latest NDT developments . www.qualimations.com
S Interpretation of codes , standards, specification & Procedures • What are Codes , Standards , Specification & Standards • Different codes in ASME ( American society for Mechanical Engineers ) • Acceptance standards for Casting, Forging , Plates, Welds ( Plate & Piping ) as per ASME • General awareness of other codes & standards such as • ABS , ASNT , AWS , API . • Difference between Marine & Petrochemical standards. www.qualimations.com
S Quality control in Marine Industry Inspection associated in ship building. • Raw material inspection • Panel Inspection • Sub assembly Inspection • Unit Inspection • Grand Assembly inspection • Erection Inspection • Final inspection Inspection in Ship Repair. • Thickness gauging of Hull & machinery • NDT inspection of Marine Structures www.qualimations.com
S Six Sigma Certification • Deming’s Cycle and Quality PlanningProduction part approval processProcess Flow - FMEA - Control planFailure Modes and Effects AnalysisStatistical Process ControlPrioritizing and Inference with DataMeasurement System AnalysisGage Capability studyHow to build an effective control planProblem Solving- Deep AnalysisMachine/Process capabilityError proofing -Poka Yoke www.qualimations.com
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Design/Process • Sequence of interdependent and linked procedures which, at every stage, consume one or more • resources • employee time, • energy, • machines, • money • to convert • inputs • data, • material, • parts, • into outputs. • These outputs then serve as inputs for the next stage until a known • goal or end result is reached.
The Expertise Transport Etihad Airlines Fly Dubai GoIndigo IRS Vijay Tanks Air India Manufacturing and Auto BHEL HM-Mitsubishi Hundai MUL LUCAS-TVS Govt KSEB Air India NPCL Power Projects Services Apollo Hospitals Marriot TVS S&S Education NIT BIM, Trichy Thought Works Oil & Gas ARIES Marine, UAE NITC, Iran Mactaggart Scott, UK ONGC PEMCO, Qatar
The Process Outputs Controllable Factors Target Employee time (LESS,HIGH) energy (LOW,MEDIUM,HIGH) Machines ( M1,M2) Money (LOW,HIGH) Process Average • inputs • Data(TABULATED,NONTABULATED) • Material(TYPE1,TYPE2), • Parts( PARTA, PARTB), 3.75 mm 0.03 mm Vibration ( DEPENDEND ON TIME) Climate (DEPENDED ON SEASON) Holidays (DIFFERS) Breakdown (RESOURSE ON MAINTANENCE) Process variation USL:3.78 LSL:3.72 Non Controllable Factors
S • At the end of this program? • Certified as ASNT level2 in NDT • Certified as Qa / QC specialist • Certified Green Belt • Certified Black Belt with Applicatioj • Straight On Job experience • Job Support Certified www.qualimations.com
Services/Consulting Air India, Tech PRO , PEMCO
Recruit/Support Employer Support, Online Quality Support,
Business Development Etihad Airlines, Tech PRO , BIM Consulting group
S JD • Develop Training Support PPT/Materials • Gain high expertise level in a given Quality Function. • Building Quality team. • Build on creative ideas in application of Quality Engineering. • Support development of new Quality engineering products www.qualimations.com