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University of Texas At Arlington. Managerial Account - Cost Control Dr. Martin Taylor. Team 7 (Boeshart/ Sharipova /Alexander/Spencer) February 3, 2014. Agenda. Cost Control Company Overview Accounting Measure H9200-XXX Oil Pressure Indicator Why does this indicator cost $11,940.28?
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University of Texas At Arlington Managerial Account - Cost Control Dr. Martin Taylor Team 7 (Boeshart/Sharipova/Alexander/Spencer) February 3, 2014
Agenda • Cost Control • Company Overview • Accounting Measure • H9200-XXX Oil Pressure Indicator • Why does this indicator cost $11,940.28? • H9900A-XXX Fuel Flow Indicator • How we reduced our costs to $3,279.99 • Conclusion
Cost Control • Primary purpose is to influence the factors that create cost and to control those costs. • Starts by the business identifying what their costs are and evaluating if those costs are reasonable and affordable.
Included in Cost Control • Influencing factors that create changes to cost baseline • Ensuring that requested changes are agreed upon in different company segments • Managing actual changes when they occur to ensure a positive outcome • Assuring that potential cost overruns do not exceed total funding for the project
Included in Cost Control (Cont.) • Monitoring cost performance to detect and understand variances from the cost baseline • Recording all appropriate changes accurately against the cost baseline • Preventing incorrect, inappropriate, or unapproved changes from being included in the reported cost or resource usage • Informing appropriate stakeholders of approved changes • Acting to bring expected cost overruns within acceptable limits and to decrease cost.
Howell Instruments, Inc. Engineering • Privately held small business founded in 1951 • Fort Worth, TX HQ’s with 117,000 SF engineering, manufacturing & production facilities • Aerospace electronics expertise: cockpit instrumentation, engine health monitoring, jet engine test equipment & data acquisition systems Manufacturing Fabrication Quality Control Field Services Sales Administration Maintenance
Howell Products Engine Testers Monitors Indicators
Manufacturing Overhead X-ray Machine HALT/HAS Component Storage Solder Reflow Oven
Manufacturing Overhead Laser Engraver Injection Molding Machine CNC Lathe CNC Fabrication
Manufacturing Overhead PCB DEK Solder Screen Printer Metal Fabrication Machine Shop
Standard Costs • Howell Instruments utilizes a Standard Cost accounting method, which is a predetermined cost for materials and for labor during normal operations Material Costs Labor Costs Overhead Costs Inspectors Assemblers Machinists Painters Technicians Building Equipment Utilities Prod. Salaries Maintenance SG&A Certification Costs Engineering Resistors Capacitors PCB’s Wire And other direct materials
Accounting Measure ** Fixed Cost NOT Controllable by Managers PMOH = Predicted Manufacturing Overhead PSG&A = Predicted Selling, General and Administrative
H9200-XXX Indicator • 2000 Technology • High Cost of Production • Time 15.19 hours • Material $2008
H9200-XXX Indicator Time and Materials is controllable by Managers Fixed Rates not controllable by Managers
H9900A-XXX • 2012 Technology • Low Cost of Production • Time 5.35 hours • Material $375
H9900A-XXX Reduce Direct Labor Hours and Materials Reduces Sales Price $8660.29 Savings!
Conclusion • Operationally we cannot control MOH and SG&A • We manage the costs that we can control • Direct Labor Hours • Direct Materials Price • Expansion into new Markets Quantity Demanded