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Denver Peak Academy. Black Belt Training. Day 1 – Introduction to Innovation. Agenda – Black Belt Day 1 – Intro to Innovation. Peak Academy. Peak Performance & Innovation. Take a trip through the material. Agenda for each day Presentations 1-5 Reference Guides
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Denver Peak Academy Black Belt Training Day 1 – Introduction to Innovation
Peak Academy Peak Performance & Innovation
Take a trip through the material • Agenda for each day • Presentations 1-5 • Reference Guides • Additional references can be found at www.BMGI.org & on City University • BMGI • Breakthrough Management Group, Inc. is a firm that specializes in Lean, Six Sigma, and other methods • They provide free learning modules online at http://www.bmgi.org/training/elearning • Throughout Black Belt training, you will see BMGI courses listed that are related to the current topic
Objectives for Black Belt Training • Think Differently: Start with Why • Importance of the A3 to planning and delivering Innovations • Intro to Innovation (Lean) & History of Lean • Value Streams • Tools to ID Waste • Tools to Eliminate Waste • Lean Simulation • Present your ideas for Innovation • What you might work on after completing Black Belt training
Group Norms • Take a couple post-it notes and write down one positive and one negative guideline for interaction during this week • Think about: • How you want the group to act; • What guidelines you want the group to follow; and • What you want, or not want, to see during this week? • Put them on the “Norms” poster – one on the smiley face part, the other on the frowny face part
Goals • Take a post-it note and write down your goal(s) for this week • Think about: • What you’d like to accomplish this week; • What you expect will happen; and • What you’d like to take away from this week • Put it on the “Goals” poster
Start with “Why” • Video • Simon Sinek – Start with Why http://www.youtube.com/watch?v=u4ZoJKF_VuA • Discussion • Have you seen this video before? • What did you like about the video? • Did you learn or were you exposed to something new? • What things did you like (or not like) about the video?
Denver Peak Performance: Why? Mayor’s Vision Statement We will deliver a world-class city where everyone matters. • We believe in improving outcomes by focusing City resources on: • Youth • Jobs • Safety Net • Customer Experience • Sustainability – Financial & Environmental Why
Denver’s Peak Performance Framework Citywide Strategic Framework Sustainability Youth Jobs Safety Net Customer Experience Innovation Strategic Planning Monitoring Strategic Plan Benefits Tracking Financial Hard $ Savings (budget impact) Soft $ Savings Performance Metrics • Dashboard Development • ID Value Streams • ID & Prioritize Innovation Opportunities • Create Innovation Plan • JDIs – Just Do Its • Workshops • RIEs – Rapid Improvement Events • Projects – Larger scope, usu. Multi-agency • New/Updated Technology • Strategic Resource Alignments (SRA’s) Service Level Improvements Human Development Innovation Fund $
Process Innovation Playbook for an Agency/Dept • Exec Training from Peak Academy • How to Lead Innovation • What is Innovation in your organization • ID Org’s Value Streams • Prioritize VS’s to conduct VS Analysis (VSA) • Value Stream Analysis for each High Priority VS • Facilitator-led • VS Mapping • Create Innovation Plan for each VS • Charter high priority opportunities • Innovations: • Just Do Its, Workshops, Rapid Imprv Events, and Projects • Tools • A3 Thinking • Visual Mgmt • Stand Work • Celebrations! • 30/60/90 Readouts • Feed innovation results into Peak Performance QtrlyReadouts • Citywide Impact Statements Agency/Dept. Steering Committee (Governance – Internal Agency Leaders: Visioning, Leadership, & Follow-through for Innovation) Foundational components to support Innovation Innovation Experts (Core Team: Green Belts, Black Belts, Peak Performers, & Facilitators) Peak Academy – Training & Facilitation Support
Peak Academy Tennis Ball Exercise (Lean Concepts)
Tennis Ball Exercise: RULES 1 No one can touch the ball more than once 2 Follow the same order in each round 3 There can be no drops (“defects”): Start Over 4 The ball must pass through everyone's hands Must be done in 5 seconds 5
Tennis Ball Exercise: Debrief • What breakthrough ideas allowed your team to improve the most? • What did you eliminate from the process? • Distance? • Throwing • Catching • Flight time? • Did you: • Work as a team to ID the steps in the process? • Create “Flow”? • Seek perfection? • Question the rules of the exercise in order to innovate?
Peak Academy Process Innovation 101 (Lean)
Why Lean? • Lean is not a proprietary methodology • Continuing to do business in the same way is not sustainable • Demand for Denver services is increasing • Resources are limited • The City of Denver closed a budget gap of $94M in 2013 • There’s no $ to invest in proprietary approaches • This is “Us Investing in Ourselves” • So what is Lean, anyway? • For more information, see BMGI Course: Introduction to Lean
History of Lean Variety of products Staff-driven improvements 5 principles of Lean Kiichiro Toyoda & TaiichiOhno Toyota Production System Frederick Taylor Time Studies & Standardized Work Eli Whitney Interchangeable Parts Henry Ford Assembly Lines 1790 1890 1910 1930 1950 1970 1990 Womack, Jones, & Roos “The Machine That Changed the World” Frank & Lillian Gilbreth Motion Studies & Process Charts Shewhart, Deming, & Juran Statistical Process Control
Five Principles of Innovation • Identify the value that your customers demand • Map the steps required to deliver value to your customers • Deliver value to customers on demand (called “Pull”) • Deliver value to customers without waste (called “Flow”) • Seek perfection: standardize and solve to improve • For more information, see BMGI Course: Five Principles of Lean • Transformational learning requires deep personal experience: • “Tell me and I'll forget; • show me and I may remember; • involve me and I'll understand.” • - Chinese Proverb
What is Lean, anyway? • Lean is a continuous improvement methodology • Lean strives to remove waste and deliver value to customers • Is driven by our colleagues, it is NOT top-down • Lean includes a set of tools to… • Identify Waste: Some examples include: • Identifying the 8 types of Wastes • Gemba Walk • Process Mapping • Spaghetti Diagrams • Eliminate Waste: Some examples Include • 6S – Sort, Straighten, Shine, Standardize, Sustain, and Safety • Standard Work • Just Do Its (JDIs) • Production Boards Is Waste a dirty word?
Waste is Disrespectful… • Waste is disrespectful of HUMANITY because it wastes scarce resources • Waste is disrespectful of INDIVIDUALS because it asks them to do work with no value • Waste is disrespectful of CITIZENS because it asks them to endure and pay for processes with no value
BREAK • Let’s take a quick BREAK
Peak Academy A3 Thinking
Why use “A3” Thinking? • An A3 is a…. • Problem Solving Tool • Consensus Building Tool • Communication Tool • Learning Tool
What is an A3? • Derives it’s name from… • Metric paper size: equal to 11” x 17” (an “A3”) • Structured approach for planning & problem solving • Ensures consistency when planning and executing your innovations • Allows you to track benefits from innovations
The spirit of the A3…. • Promoting belief for Innovations… • Allows a group to work together & ensures inclusion • Inclusion promotes teamwork • Structure, structure, structure • Follow the boxes in order • Very thoughtful approach… • Boxes 1-3: Planning the Innovation • Boxes 4-6: Innovate! • Boxes 7-9: Follow-Up/Sustaining Innovation
The A3 Model Planning 1 Why Change is Needed 2 Current State Future State 3 Innovation Gap Analysis / Assumptions 4 Brainstorming 5 6 Experiments Sustain the Innovation 7 Action Plan Results 8 Lessons Learned 9
TITLE:_________________________________ Date Started:_______Current Date:_________ Team:___________________________ Executive Sponsor: Process Owner: 1 Why Change is Needed 4 Gap Analysis / Assumptions 7 Action Plan • Sample Questions • Why are we doing this? • What is the burning platform? • What is the chief complaint? • What is the impact of this issue? • Intent of the action • Scope – Start & end points • What holds us back from the Future State? • What are the root causes of these road blocks? • Use Tools to ID Waste 2 Current State 5 Brainstorming 8 Results Describe attributes of the current state – Quantitative & Qualitative Graphically present picture of Current State 3 Future State 9 Lessons Learned 6 Experiments • Describe attributes of the future/goal state – Quantitative & Qualitative • Graphically present picture of Future State • Are metrics defined and achievable? • METRICS: Hard-$ savings, Soft-$ savings, Service Level Improvement, and Human Development
Denver’s A3 1 Why Change is Needed- EXAMPLE 1 Why Change is Needed • Sample Questions: • Why are we doing/changing this? • What is the circumstance or emergency demanding change? • What is the chief complaint? • What is the impact of this issue? • Intent of the action • Scope – Start & end points • There are various touchpoints that create inherent delays in processing and defects in data entry from the initial application to invoicing phase. • Reduction of waste in the process will potentially reduce rework and allow for reallocation of staff time to other priority work. • The “Why Change is Needed” box guides the rest of the A3, scopes the issue, and grabs the reader into understanding and/or feeling the need for change. Why should the reader care about the situation? • State how this issue impacts the purpose of the organization/process, ideally from the customer’s point of view
Denver’s A3 2 Current State 2 Current State - EXAMPLE • Estimated 20 applications processed per work day - or - 5,000 applications/year • Touchtime from App to Billing Entry is 19 min 50 sec per application • Monthly Billing Time is 3 hrs 35 min • Each application costs $10.92 to process • Touch points = 4 • Frustrated staff, unclear & inconsistent processes, redundant steps • Describe direct, objective, and thorough attributes of what is currently happening – Quantitative & Qualitative (baseline metrics) • Graphically present picture of Current State A process map or other picture/drawing can also go in Box 2
Denver’s A3 • The metrics in the Current and Future State should match, so that progress can be tracked and measured • The Future State represents a goal, not a solution • What outcomes do we want to see? What should the customer experience? Future State - EXAMPLE 3 Future State 3 • Describe attributes of what should be happening – Quantitative & Qualitative • Graphically present picture of Future State
A3 Wrap-up: Exercises • Let’s build an A3 together (10 mins) • If this is your first A3, relax! We’re going to start one together • Examples: Fill out the first 3 boxes for…reducing your monthly expenses at home, how to improve scheduling a visit to the doctor, or come up with an example you can do together • Now you build one in a smaller break-out group (15 mins) • Break out into smaller teams of 3-to-5 people • Get a sheet of flip-chart paper • Pick a work-related topic or issue that you’d like to problem solve (e.g., how to help customers better, how to issue more licenses in the same amount of time w/ the same number of people, etc.) • Fill out the first 3 boxes of the A3 • Choose one person to present your team’s A3 to the rest of the class
Peak Academy Voice of the Customer (VOC)
Definition & Purpose • The Voice of the Customer (VOC) is what the customer wants & requires from your product/service • This is then translated into actionable terms to deliver an improved widget and process • The VOC speaks to why we’re here: • As public servants, we work to serve the public and make a difference in people’s lives • It is only when people use our widgets that we achieve our goals and outcomes • Providing products & services with greater value enables us to make a greater difference in our customers’ lives
Who is the Customer? • Anyone who receives and/or uses your products or services is a customer, whether they are internal or external • Internal Customers: • People or processes downstream from you, but still within your organization • Internal customers are important, but their requirements should be analyzed and understood as they may be creating unnecessary waste • External Customers: • People, organizations, or processes outside your organization • External customers are usually the ones who are “paying” for the products or services • Customers can fit into two roles: • End users • Most important customers- those for whom the widget was designed • Personally uses the widget to achieve the desired outcome • Brokers • Acts as agent for your product or service, transferring it to the end user • Makes the widget easier to use, more appealing, and/or more accessible; encourages the end user to accept the product
Who is the Customer? Internal External • Examples: • Peak Academy trainees • Law enforcement (license plates) • New Employees (IT requests, orientation) • Examples: • License plates & titles applicants • TANF applicants • Plant manager (environmental permit) End User • Examples: • Human Resources (training & recruitment) • Technology Services • Budget Analysts • Examples: • CPAs (tax forms) • Mobile app developers • EPA & attorneys (environmental permits) Broker
Listening to the Customer Focus on listening to what is important to the customer, including their: • Wants • Needs • Perceptions • Expectations • Requirements • Strategies for getting the customer’s thoughts include: • Comment Cards • Customer Complaints • Focus Groups • Requests for Rework • Secret Shoppers • Online Reviews (e.g. Yelp) • 311 Data What strategies can you think of or have you used? How did they affect your operations?
Defining Value Value is driven by customer outcomes, not agency processes.
VOC: Exercise • Form into groups of 2-3 individuals • Choose one process and determine: • Who is your customer? Are they internal or external, an end user or a broker? • What does your customer require, want, and expect? How do they perceive the process and/or product/service? • How does this affect your product/service, process, and/or organization? • Present your analysis to the rest of the group
LUNCH BREAK • Let’s take a BREAK FOR LUNCH and start back up with: • Tools to ID waste • Current & Future State Metrics
Peak Academy Tools to ID Waste (A3 Box #4 – Gap Analysis)
Identify Waste: The 8 Wastes For more information, see BMGI Course: The Eight Types of Waste
Identify Waste: The 8 Wastes DHS standardized Interview OED Contracts DIA Expenditures
ID Waste: Process MapsFor more information, see BMGI Course: Process Analysis Tools • General rules of thumb… • Left to right is notionally when steps take place • Mark milestones and/or time to deliver value to your customer • Document volumes of “widgets” that go through the process • Boxes – Steps in a process (label “who” and use verbs) • Diamonds – Decisions (Yes/No, If/Then…) • Use pink stickies to represent waste/issues; other colors can be used for different work groups or individuals • Process can occur at the same time, with one process shown above or below the other (known as ‘swim lanes’) • Remember… You’re not going to break anything! • Strive to ensure it’s accurate and reflects the work that’s actually done!
Process mapping • A good process map not only outlines the steps, but also notes wastes in the process (in pink), value-added and non-value-added steps, and how long each step takes Note the different colors used for different individuals/groups in the process We use pink post-its to signify waste – notice how they stand out! Metrics Two processes occurring simultaneously
Types of steps in a process Map Value Added • Any step in the process that improves the product for the customer. • Business Necessary Non Value Added • Activities ensuring that the value-added steps have been properly completed. These are steps that are required by regulatory agencies and/or policies. • Non Value Added • Activities that do not contribute to the product or the process and should therefore be eliminated. Non-value added steps are waste.
ID Waste: Spaghetti DiagramsFor more information, see BMGI Course: Spaghetti Diagrams • Diagram (or layout) of the work area • Show the motion of how a customer and team members work • Identifies unnecessary movement • Can help ID better layouts
ID Waste: Fishbone DiagramsFor more information, see BMGI Course: Fishbone Diagrams • Tool to help identify causes and conditions for an issue you are trying to solve or improve
ID Waste: Example Fishbone Standardized Interviews at DHS OED Contract Development process from award letter to Peoplesoft • Exercise- let’s do a Fishbone Diagram in groups of 3-5
ID Waste: The Five “Whys” • Question asking technique to explore cause-and-effect • Ask “Why?” 5 or more times to get to the root cause of an issue • Use this tool in a respectful manner • EXAMPLE of how to use the 5-Whys… • Issue: My car won’t start. • Why (#1): The battery in my car is dead. • Why (#2): The alternator isn’t working. • Why (#3): The alternator belt is broken. • Why (#4): I didn’t replace the alternator belt when I should have. • Why (#5): I’m not servicing my car on time.