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Caterpillar Cat 972G II Wheel Loader (Prefix ANY) Service Repair Manual (ANY00001 and up)

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Caterpillar Cat 972G II Wheel Loader (Prefix ANY) Service Repair Manual (ANY00001 and up)

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  1. Service Repair Manual Models 972G II WheelLoader

  2. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 1/11 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 972G II WHEEL LOADER ANY Configuration: 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine Disassembly and Assembly 966G Series II and 972G Series II Wheel Loaders Power Train Media Number -RENR4365-07 Publication Date -01/08/2008 Date Updated -14/08/2008 i02299289 Torque Converter (Freewheel Stator) - Disassemble SMCS - 3101-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 2 B 1P-0510 Driver Gp 1 C 2P-8312 Retaining Ring Pliers 1 Start By: A. Separate the torque converter from the transmission and from the output transfer gears. Refer to Disassembly and Assembly, "Torque Converter from Transmission, Output Transfer Gears - Separate". Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  3. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 2/11 Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00456063 1. Use Tooling (A) and a suitable lifting device to position the torque converter assembly on suitable blocking, as shown. The weight of the torque converter assembly is approximately 191 kg (420 lb). Illustration 2 g00563249 2. Remove torque converter speed sensor (4) , the seal, and the washer. 3. Remove bolt (1) and retainer (2) . Remove gear (3) from the torque converter housing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  4. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 3/11 Illustration 3 g00563276 4. Remove bolts (6) and the washers that hold the torque converter to the torque converter housing. 5. Remove O-ring seal (5) . Illustration 4 g00456148 6. Remove bolts (7) and pump drive flange (8) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  5. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 4/11 Illustration 5 g00456168 7. Remove bolt (9) and the washer that holds drive gear shaft (10) to the torque converter housing. 8. Remove pump drive gear (11) and drive gear shaft (10) . 9. Remove drive gear shaft (10) from pump drive gear (11) . Illustration 6 g00456172 10. Use Tooling (A) and a suitable lifting device to remove the torque converter housing. The weight of the torque converter housing is approximately 113 kg (250 lb). Illustration 7 g00456176 11. Remove bearing (12) from pump drive gear (11) . Use Tooling (B) in order to remove the bearing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  6. https://www.aservicemanualpdf.com/ My Dear Friend! Thank you very much for visiting. Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/

  7. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 5/11 Illustration 8 g01152648 Note: For the disassembly of carrier shaft (17) , refer to Steps 30 through 34. 12. Remove bolts (13) and the washers. Use a suitable lifting device to remove impeller (14) from rotating housing (15) . The weight of the impeller assembly is approximately 36 kg (80 lb). Note: If the torque converter is equipped with a freewheel stator, continue with Steps 13 through 19. Illustration 9 g00878581 13. Turn impeller (14) to the opposite side. 14. Remove retaining ring (16) and spacer (18) from carrier shaft (17) . 15. Remove stator (19) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  8. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 6/11 Illustration 10 g00878584 16. Remove retaining ring (20) and washer (21) from stator (19) . Repeat the procedure for the opposite side of stator (19) . Illustration 11 g00878585 Note: If necessary, raise the temperature of the stator to a maximum temperature of 135 °C (275 °F) for approximately fifteen minutes. 17. Remove bearing race (22) , freewheel rollers (23) , freewheel springs (24) , and freewheel cam (25) from stator (19) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  9. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 7/11 Illustration 12 g00878606 18. Remove spacer (26) from impeller (14) . Illustration 13 g00878607 19. Use a suitable press to remove carrier shaft (17) from impeller (14) . Illustration 14 g00878778 20. Remove bolts (27) and drive gear (28) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  10. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 8/11 Illustration 15 g00878780 21. Remove bearing (29) from impeller (14) . Illustration 16 g00878781 22. Remove retaining ring (30) and end cover (31) from rotating housing (15) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  11. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 9/11 Illustration 17 g00878783 23. Remove O-ring seal (32) . 24. Use Tooling (C) to remove retaining ring (33) . 25. Remove bearing spacer (34) from rotating housing (15) . Illustration 18 g00878784 26. Turn rotating housing (15) onto the opposite side. Remove turbine (35) . Illustration 19 g00878808 27. Remove bolts (36) and the washers. Separate turbine (35) from turbine hub assembly (37) . 28. If necessary, remove locating dowel (38) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  12. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(... 10/11 Illustration 20 g00878809 29. Remove bearing (39) and ring (40) from rotating housing (15) . Illustration 21 g01152618 30. Remove retaining ring (46) and plate (45) . 31. Use a soft faced hammer to remove shaft assembly (41) from carrier shaft (17) . 32. Remove outer bearing (44) . 33. Use a suitable press to remove inner race (43) from shaft (41) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  13. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(... 11/11 34. Remove ring (42 ) from shaft (41) . Copyright 1993 - 2021 Caterpillar Inc. Sat May 15 11:23:27 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  14. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 1/9 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 972G II WHEEL LOADER ANY Configuration: 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine Disassembly and Assembly 966G Series II and 972G Series II Wheel Loaders Power Train Media Number -RENR4365-07 Publication Date -01/08/2008 Date Updated -14/08/2008 i07399197 Torque Converter (Freewheel Stator) - Assemble SMCS - 3101-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 2 B 1P-0510 Driver Gp 1 C 2P-8312 Retaining Ring Pliers 1 D 7F-6068 Sleeve 1 Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  15. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 2/9 Illustration 1 g00878809 1. Install bearing (39) and ring (40) on rotating housing (15). Illustration 2 g00878808 1. Install locating dowel (38) in turbine hub assembly (37). 2. Install turbine hub assembly (37) to turbine (35). Install bolts (36) and the washers. The torque for bolts (36) is 60 ± 7 N·m (44 ± 5 lb ft). Illustration 3 g00878784 3. Turn rotating housing (15) onto opposite side. Install turbine (35). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  16. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 3/9 Illustration 4 g00878783 4. Install bearing spacer (34). 5. Use Tooling (C) to install retaining ring (33) on turbine hub assembly (37). Retaining ring (33) must be securely seated in the groove. 6. Install O-ring seal (32). Illustration 5 g00878781 7. Install end cover (31) and retaining ring (30) in rotating housing (15). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  17. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 4/9 Illustration 6 g00878780 8. Lower the temperature of bearing (29). 9. Install bearing (29) in impeller (14). Note: The notch in bearing (29) must face downward, as shown. Illustration 7 g00878778 10. Install drive gear (28) and bolts (27). The torque for bolts (27) is 105 ± 15 N·m (75 ± 11 lb ft). Note: If the torque converter is equipped with a freewheel stator, continue with Steps 11 through 16. Illustration 8 g01151541 11. Install the seal ring (not shown) onto carrier shaft (17). Use a suitable press to install carrier shaft (17) in impeller (14). 12. Install spacer (26) over shaft (17). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  18. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 5/9 Illustration 9 g00878585 13. Install freewheel cam (25), freewheel springs (24), freewheel rollers (23), and bearing race (22) in stator (19). Note: If necessary, raise the temperature of stator (19) to a maximum temperature of 135 °C (275 °F). Install the cam with the IMPELLER SIDE facing downward. Continue with the installation until freewheel cam (25) contacts the retaining ring (not shown). Note: Install freewheel springs (24) with the maximum number of loops toward the outside diameter of freewheel cam (25). Illustration 10 g00878584 14. Install washer (21) and retaining ring (20) on stator (19). Repeat the procedure for the opposite side of stator (19). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  19. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 6/9 Illustration 11 g00878581 15. Install stator (19) on impeller (14). 16. Install plate (18) and retaining ring (16) on carrier shaft (17). Illustration 12 g01152618 17. Assemble carrier shaft (17), as follows. 18. Install ring (42) on shaft (41). 19. Use a suitable press to install inner race (43) onto shaft (41). 20. Install outer bearing (44). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  20. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 7/9 21. Use Tooling (B), Tooling (D), and a suitable press to install shaft assembly (41) and outer bearing (44) into carrier shaft (17). 22. Install plate (45) and retaining ring (46). Illustration 13 g00456243 23. Install impeller (14) on rotating housing (15). The weight of the impeller assembly is approximately 36 kg (80 lb). 24. Install bolts (13) and the washers. The torque for bolts (13) is 60 ± 7 N·m (44 ± 5 lb ft). Illustration 14 g00456176 25. Use Tooling (B) to install bearing (12) in pump drive gear (11). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  21. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 8/9 Illustration 15 g00456168 Illustration 16 g00456172 26. Install pump drive gear (11) and drive gear shaft (10). 27. Use Tooling (A) and a suitable lifting device to install the torque converter housing over the torque converter. The weight of the torque converter housing is approximately 113 kg (250 lb). 28. Install bolt (9) and the washer that holds drive gear shaft (10) to the torque converter housing. The torque for bolt (9) is 240 ± 40 N·m (180 ± 30 lb ft). Illustration 17 g00456148 29. Install pump drive flange (8) and bolts (7). The torque for bolts (7) is 60 ± 12 N·m (44 ± 9 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  22. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 9/9 Illustration 18 g00563276 30. Install bolts (6) and the washers that hold the torque converter to the torque converter housing. The torque for bolts (6) is 50 ± 10 N·m (37 ± 7 lb ft). 31. Install O-ring seal (5). Illustration 19 g00563249 32. Install gear (3), retainer (2), and bolt (1). The torque for bolt (1) is 120 ± 20 N·m (90 ± 15 lb ft). 33. Install torque converter speed sensor (4), the seal, and the washer. Adjust torque converter speed sensor (4) to maintain an air gap of 0.71 ± 0.18 mm (0.028 ± 0.007 inch). The torque for torque converter speed sensor (4) is 25 ± 5 N·m (18 ± 4 lb ft). End By: a. Connect the torque converter to the transmission and to the output transfer gears. Refer to Disassembly and Assembly, "Torque Converter to Transmission, Output Transfer Gears - Connect". Copyright 1993 - 2021 Caterpillar Inc. Sat May 15 11:24:24 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  23. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 1/3 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 972G II WHEEL LOADER ANY Configuration: 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine Disassembly and Assembly 966G Series II and 972G Series II Wheel Loaders Power Train Media Number -RENR4365-07 Publication Date -01/08/2008 Date Updated -14/08/2008 i02642179 Transmission from Output Transfer Gears - Separate SMCS - 3002-076 Separation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 3 Start By: A. Separate the torque converter from the transmission. Refer to Disassembly and Assembly, "Torque Converter from Transmission, Output Transfer Gears - Separate". Note: Put identification marks on all harness assemblies for installation purposes. Plug all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  24. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 2/3 Illustration 1 g01325525 1. Remove bolts (1) and remove drain tube assembly (2) . Illustration 2 g01325543 2. Attach Tooling (A) and a suitable lifting device to transmission planetary (4) . 3. Remove O-ring seal (3) . Illustration 3 g01325555 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  25. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 3/3 Illustration 4 g01325557 4. Disconnect harness assemblies (6). Disconnect harness assembly (8) . 5. Remove bolts (5) which hold transmission planetary (4) to output transfer gear case (7) . Note: If necessary, use forcing screws in order to separate transmission planetary (4) from output transfer gear case (7) . 6. Use Tooling (A) and the suitable lifting device in order to separate transmission planetary (4) from output transfer gear case (7). The weight of transmission planetary (4) is approximately 545 kg (1200 lb). Copyright 1993 - 2021 Caterpillar Inc. Sat May 15 11:25:21 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  26. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 1/30 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 972G II WHEEL LOADER ANY Configuration: 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine Disassembly and Assembly 966G Series II and 972G Series II Wheel Loaders Power Train Media Number -RENR4365-07 Publication Date -01/08/2008 Date Updated -14/08/2008 i02299775 Transmission Planetary - Disassemble SMCS - 3160-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 3 B 1P-0520 Driver Gp 1 C 8H-0663 Bearing Puller 1 Start By: A. Separate the transmission from the output transfer gears. Refer to Disassembly and Assembly, "Transmission from Output Transfer Gears - Separate". Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  27. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 2/30 Illustration 1 g00458960 1. Remove O-ring seal (1) from the housing. 2. Remove bolt (3), retainer (2), and drive gear (4) from the end of the input shaft. Illustration 2 g00459007 3. Remove plate (5) . Illustration 3 g00459030 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  28. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 3/30 4. Attach Tooling (A) and a suitable lifting device to the transmission, as shown. The weight of the transmission is approximately 544 kg (1200 lb). 5. Carefully position the planetary group on the opposite end so that No. 6 clutch housing (6) is facing upward, as shown. Illustration 4 g00459073 6. Remove retaining ring (8) from output shaft (7) . Illustration 5 g00459075 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  29. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 4/30 7. Remove bolts (9) and No. 6 clutch housing (6). Mark the location of the long bolts. Illustration 6 g00459079 8. Remove clutch piston (10) from No. 6 clutch housing (6) . 9. Remove seal rings (11) and (12) from clutch piston (10) . Illustration 7 g00459087 10. Remove clutch plate (14) and springs (13) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  30. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 5/30 Illustration 8 g00459090 11. Remove clutch plates (15) and friction discs (16) . Illustration 9 g00459103 12. Remove ring gear (17). Remove transmission speed sensors (18) . Illustration 10 g00459133 13. Remove carrier assembly (19) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  31. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 6/30 Illustration 11 g00459138 14. Remove metal seal ring (20) from carrier assembly (19) . Illustration 12 g00459150 15. Use a hammer and a punch to push the spring pins through carrier assembly (19) and into planetary shafts (21) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

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  33. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 7/30 Illustration 13 g00459151 16. Use a hammer and a punch to remove planetary shafts (21) from carrier assembly (19) . Illustration 14 g00324725 17. Remove thrust discs (22), planetary gears (23), and bearings (24) from the carrier assembly. Remove spring pins (25) from planetary shafts (21) . Illustration 15 g00459161 18. Remove O-ring seal (26). Remove bolts (27) from manifold (28) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  34. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 8/30 Illustration 16 g00565113 19. Disconnect the harness assemblies which are attached to transmission modulating valves (29). Remove transmission modulating valves (29) from the transmission housing. Illustration 17 g00459316 20. Remove retaining ring (32) and gear (30). Remove retaining ring (31) . Illustration 18 g00459322 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

  35. 972G II Wheel Loader ANY00001-UP (MACHINE) POWERED BY 3196 Engine(SE... 9/30 21. Use Tooling (A) and a suitable lifting device to remove manifold (28). The weight of manifold (28) is approximately 85 kg (190 lb). 22. Remove bolt (33) which holds the harness assembly in place. Illustration 19 g00459352 23. Remove retaining ring (34) and bearing (35) from manifold (28) . Illustration 20 g00459369 24. Remove retaining ring (36) and clutch housing (37) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/5/15

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