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Service Repair Manual Models 966M WheelLoader
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 1/16 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 966M WHEEL LOADER LMM Configuration: 966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 966M and 972M Wheel Loaders Power Train Media Number -UENR0378-12 Publication Date -01/09/2015 Date Updated -05/10/2017 i05277906 Torque Converter (Freewheel Stator) (Lockup) - Assemble SMCS - 3101-016-L7 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 422-5472 Lifting Eye Assembly 3 B 1P-0520 Driver Gp 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 2/16 Illustration 1 g03355787 1. Use a suitable press in order to install bearing race (61) onto shaft (58). Illustration 2 g03355638 2. Install seals (59) onto shaft (58). Install seal (60). Illustration 3 g03355625 3. Install bearing (57) and retaining ring (56). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 3/16 Illustration 4 g03355621 4. Install seal (55) onto stator carrier assembly (51). Illustration 5 g03355790 5. Use Tooling (B) and a suitable press in order to install bearing (54) (not shown) into gear (53). Illustration 6 g03355793 6. Use Tooling (B) and a suitable press in order to install stator carrier assembly (51) into gear (53). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 4/16 Illustration 7 g03355612 7. Install retaining ring (52) onto stator carrier assembly (51). Illustration 8 g03355807 8. Install stator carrier assembly (51) onto shaft (58). Install retaining ring (50). Illustration 9 g03355529 9. Install impeller hub (48) to impeller (49). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
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966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 5/16 Illustration 10 g03355520 10. Install impeller hub (48) and impeller (49). Install bolts (47). Tighten bolts (47) to a torque of 60 ± 7 N·m (44 ± 5 lb ft). Illustration 11 g03355514 11. Install thrust bearing (46). Illustration 12 g03357305 12. Use Tooling (B) and a suitable press in order to install cam (45) (not shown) into stator (37). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 6/16 Illustration 13 g03357299 Illustration 14 g03357350 13. Install race (42), freewheel springs (43), and freewheel rollers (44). Note: Be sure to install freewheel springs with the lesser number of loops going toward race (42), as shown in Illustration 14. Illustration 15 g03357298 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 7/16 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 14. Install plate (41) and retaining ring (40) into stator (37). Illustration 16 g03357296 15. Flip the stator over and install plate (39) and retaining ring (38). Illustration 17 g03355513 16. Install stator (37). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 8/16 Illustration 18 g03355511 17. Install thrust bearing (36). Illustration 19 g03355507 18. Connect turbine (34) to turbine hub (35). Install two bolts (20) in order to keep turbine (34) and turbine hub (35) together during the Step 19. Illustration 20 g03355497 19. Install turbine (34) to turbine hub (35) as one unit. Remove bolts (20). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 9/16 Illustration 21 g03355490 20. Install washer (33) and retaining ring (32). Illustration 22 g03355481 21. Install bearing (31). Illustration 23 g03355477 22. Install backing plate (30). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 10/16 Illustration 24 g03355474 23. Install spline plate (29). Illustration 25 g03355416 24. Install clutch disc (28). Illustration 26 g03355408 25. Install plate (27). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 11/16 Illustration 27 g03355386 26. Install springs (26) and (25) inside of springs (24). Install springs (24) in an alternating pattern. An example would be to install a spring (24) and with a spring (25) inside. The next one would be to install a spring (24) with a spring (26) inside. Illustration 28 g03355362 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 27. Install plate (23) to coupling assembly (21). Install bolts (22). Tighten bolts (22) to a torque of 50 ± 10 N·m (37 ± 7 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 12/16 Illustration 29 g03355353 28. Install coupling assembly (21). Install bolts (20). Tighten bolts (20) to a torque of 60 ± 7 N·m (44 ± 5 lb ft). Illustration 30 g03355350 29. Install seal ring (19) into piston (18). Illustration 31 g03355310 30. Install piston (18). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 13/16 Illustration 32 g03355307 31. Install O-ring seal (17). Install bushing (16) into housing assembly (15). Illustration 33 g03355853 32. Install housing assembly (15) into the torque converter. Illustration 34 g03355265 33. Install bolts (13). Tighten bolts (13) to a torque of 60 ± 7 N·m (44 ± 5 lb ft). Install seal (14). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 14/16 Illustration 35 g03355259 34. Position torque converter (12) as shown. Illustration 36 g03356180 35. Use Tooling (B) in order to install bearing (11) in pump drive gear (9). Illustration 37 g03355946 36. Attach Tooling (A) and a suitable lifting device to torque converter housing (10). The weight of torque converter housing (10) is approximately 100 kg (220 lb). Use Tooling (A) and the suitable lifting device in order to install torque converter housing (10) over the torque converter. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 15/16 Illustration 38 g02139389 37. Install pump drive gear (9) and drive gear shaft (8). 38. Install bolt (7) and the washer that holds drive gear shaft (8) to the torque converter housing. Tighten bolt (7) to a torque of 240 ± 40 N·m (180 ± 30 lb ft). Illustration 39 g03356370 39. Install pump drive flange (6) and bolts (62). Tighten bolts (62) to a torque of 60 ± 12 N·m (44 ± 9 lb ft). Illustration 40 g02139369 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 16/16 40. Install bolts (4) and the washers that hold the torque converter to the torque converter housing. Tighten bolts (4) to a torque 50 ± 10 N·m (37 ± 7 lb ft). 41. Install O-ring seal (5). Illustration 41 g03569473 42. Install gear (3). Tighten bolt (63) to a torque of 120 ± 20 N·m (90 ± 15 lb ft). 43. Install torque converter speed sensor (2), the seal, and the washer. Tighten torque converter speed sensor (2) to a torque of 25 ± 5 N·m (18 ± 4 lb ft). End By: a. Connect the torque converter to the transmission and the output transfer gears. Copyright 1993 - 2021 Caterpillar Inc. Tue Jul 20 17:34:04 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 1/4 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 966M WHEEL LOADER LMM Configuration: 966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 966M and 972M Wheel Loaders Power Train Media Number -UENR0378-12 Publication Date -01/09/2015 Date Updated -05/10/2017 i06909789 Transmission from Output Transfer Gears - Separate SMCS - 3002-076 Separation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 439-3938 Link Bracket 3 B 154-6181 Forcing Screw 3 Start By: a. Separate the torque converter from the transmission. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 2/4 Illustration 1 g03367331 1. Remove bolts (1) and tube assembly (2). Illustration 2 g03367336 2. Disconnect harness assemblies (3). Illustration 3 g03367344 3. Attach Tooling (A) and a suitable lifting device to transmission (4). The weight of transmission (4) is approximately 425 kg (936 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 3/4 Illustration 4 g02161929 Illustration 5 g02162314 4. Remove bolts (5) and (6) that connect transmission (4) with output transfer gears (7). Illustration 6 g02162331 5. Use Tooling (B) to separate transmission (4) from output transfer gears (7). 6. Remove transmission (4). Copyright 1993 - 2021 Caterpillar Inc. Tue Jul 20 17:35:00 UTC+0800 2021 All Rights Reserved. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 1/21 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 966M WHEEL LOADER LMM Configuration: 966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 966M and 972M Wheel Loaders Power Train Media Number -UENR0378-12 Publication Date -01/09/2015 Date Updated -05/10/2017 i06909951 Transmission Planetary - Disassemble SMCS - 3160-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-2420 Transmission Repair Stand 1 B 439-3940 Bracket As 3 C 1P-0520 Driver Gp 1 D 8B-7551 Bearing Puller 1 Start By: a. Separate the transmission from the output transfer gears. Note: Cleanliness is an important factor. Before the disassembly procedure, clean the exterior of the component . Cleaning will help to prevent dirt from entering the internal mechanism. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 2/21 Illustration 1 g03371891 1. Remove O-ring seal (1) from the housing. 2. Remove bolt (2). Remove drive gear (3) from the end of the input shaft. Illustration 2 g02146314 3. Remove plate (4). Illustration 3 g03368860 4. Attach Tooling (B) and a suitable lifting device to the transmission, as shown. The weight of the transmission is approximately 425 kg (936 lb). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 3/21 5. Carefully position the transmission on the opposite end so that No. 6 clutch housing (5) is facing upward, as shown. Illustration 4 g03371894 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 6. Remove retaining ring (6) from output shaft assembly (7). Remove bolts (8) and No. 6 clutch housing (5). Mark the location of the long bolts. Illustration 5 g02146318 7. Remove clutch piston (9) from No. 6 clutch housing (5). 8. Remove seal rings (10) and (11) from clutch piston (9). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 4/21 Illustration 6 g02146333 9. Remove clutch plate (12), springs (13), and the pins. Illustration 7 g02146353 10. Remove clutch plates (12) and friction discs (14). Remove dowels (15). Illustration 8 g02146354 11. Remove ring gear (16). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 5/21 Illustration 9 g02146356 12. Remove carrier assembly (17). Remove bolts (18). Illustration 10 g02146358 13. Remove metal seal ring (19) from carrier assembly (17). Illustration 11 g03369514 14. Push the spring pins (20) through carrier assembly (17) and into planetary shafts (21). Remove planetary shafts (21) from carrier assembly (17). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 6/21 Illustration 12 g02146362 15. Remove thrust discs (22), planetary gears (23), and bearings (24) from the carrier assembly. Remove spring pins (20) from planetary shafts (21). Illustration 13 g03369518 16. Disconnect the harness assemblies (26) which are attached to transmission modulating valves (25). Remove transmission modulating valves (25) from the transmission housing. Illustration 14 g02146368 17. Remove retaining ring (27) and (28). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 7/21 Illustration 15 g03368870 18. Use Tooling (B) and a suitable lifting device to remove housing assembly (29). The weight of housing assembly (29) is approximately 88 kg (195 lb). Illustration 16 g02146402 19. Remove bearing (30) from housing assembly (29). Illustration 17 g03369527 20. Remove retaining ring (33) and clutch assembly (31). Remove springs (32) and rods (34) (not shown). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 8/21 Illustration 18 g03369533 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 21. Use steel spacers and a suitable press to install retainer plate (35). Remove retaining ring (36) from the clutch assembly (31). Illustration 19 g03369538 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M00... 9/21 Illustration 20 g03369542 22. Separate retaining ring (36), retainer plate (35), and five coned disc springs (37). Remove seal rings (39) from clutch piston (38). Remove seal rings (41) from clutch housing (40). Illustration 21 g03368881 23. Remove friction discs (42) and clutch plates (43). Remove dowels (44). Illustration 22 g03368887 24. Remove retaining ring (45) from output shaft assembly (7). Remove sun gear (46). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 10/21 Illustration 23 g03368894 25. Remove friction discs (47) and clutch plates (48). Illustration 24 g03368903 26. Remove ring gear (49). Illustration 25 g03368911 27. Remove retaining ring (50). Remove plate (51) from ring gear (49). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 11/21 Illustration 26 g03368917 28. Remove clutch piston (53). Remove O-ring seal (52). Use Tooling (B) and a suitable lifting device to remove housing (54). The weight of housing (54) is approximately 54 kg (119 lb). Note: Remove the clutch piston in the bottom of housing (54). The clutch piston may be stuck in housing (54). As housing (54) is removed, the other clutch piston may fall. Illustration 27 g03368958 29. Remove seal rings (55) and (56) from clutch pistons (53). Illustration 28 g03368965 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 12/21 30. Remove dowels (57). Remove O-ring seal (58). Remove clutch plate (59). Remove springs (60). 31. Remove friction discs (61) and clutch plates (59). Illustration 29 g03368978 32. Remove carrier assembly (62). Illustration 30 g03368982 33. Use several small steel rods (64) ( 3.175 mm (0.1250 inch) diameter and one pointed tip) to compress the retaining ring that holds carrier assembly (62) to ring gear (65). 34. Remove carrier assembly (62) from ring gear (65). Remove ring seal (63). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 13/21 Illustration 31 g03368984 35. Remove retaining ring (66) from carrier assembly (62). Illustration 32 g03368986 36. Use a suitable punch to push spring pins (67) (not shown) through carrier assembly (62) and into planetary shafts (68). Illustration 33 g03368993 37. Remove thrust discs (69), planetary gears (70), and bearings (71) from the carrier assembly. Remove spring pins (67) from planetary shafts (68). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 14/21 Illustration 34 g03368998 38. Remove retaining ring (72). Remove output shaft assembly (7). Illustration 35 g03368999 39. Remove retaining ring (75). Remove sun gear (74). Remove bearing (73). Remove bearings (76) from each end of output shaft assembly (7). Illustration 36 g03369002 Illustration 37 g03369004 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 15/21 40. Remove bolts (78). Use Tooling (B) and a suitable lifting device to remove housing (77). The weight of housing (77) is approximately 61 kg (135 lb). Note: Remove clutch piston (79) in the bottom of housing (77). Clutch piston (79) may be stuck in housing (77). As housing (77) is removed, clutch piston (79) may fall. 41. Remove seal rings (80) from clutch piston (79). Illustration 38 g03369196 42. Remove plate (81). Remove springs (82). Remove dowels (83). Remove friction discs (84) and clutch plates (85). Illustration 39 g03369203 43. Remove retaining ring (87). Use two people to remove carrier assembly (86). The weight of carrier assembly (86) is approximately 29 kg (65 lb) https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
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966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 16/21 Illustration 40 g03369312 44. Remove ring gear (88) from carrier assembly (86). Illustration 41 g03369218 45. Use several small steel rods (89) ( 2.36 mm (0.093 inch) diameter and one pointed tip) to compress the retaining ring that holds carrier assembly (86) to ring gear (90) together. 46. Remove ring gear (90) from carrier assembly (86). Illustration 42 g03369321 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 17/21 47. Use a suitable punch to push spring pins (91) through carrier assembly (86) and into planetary shafts (92). Illustration 43 g03369333 48. Use a suitable punch to remove planetary shafts (92) from carrier assembly (86). Illustration 44 g03369340 49. Open retaining ring (93) into slots in the planetary shaft holes. Use Tooling (C) to remove bearing (94) and sun gear (95) from carrier assembly (86). Remove thrust disc (96). Illustration 45 g03369356 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
966M Wheel Loader LMM00001-UP (MACHINE) POWERED BY C9.3 Engine(M... 18/21 50. Remove thrust discs (97), planetary gears (98), and bearings (99) from the carrier assembly. 51. Remove spring pins (91) from planetary shafts (92). Illustration 46 g03369388 52. Remove O-ring seal (100). Remove plate (101). Illustration 47 g03369404 53. Remove O-ring seal (102). Remove friction discs (103) and clutch plates (104). Illustration 48 g03369414 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2021/7/20
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