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Georg-Hallmaier-Str. 6 D-81369 Munich, Germany Phone : ++49 / 89-72 44 13 0

Georg-Hallmaier-Str. 6 D-81369 Munich, Germany Phone : ++49 / 89-72 44 13 0 Fax : ++49 / 89-72 44 13 10 E-mail : info@psysteme.de. September 2009. COLD MILLS STST / CARBON STEEL AL / COPPER / BRASS. HOT MILLS STST / CARBON STEEL ALUMINIUM / COPPER. COATING + PROCESS LINES

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Georg-Hallmaier-Str. 6 D-81369 Munich, Germany Phone : ++49 / 89-72 44 13 0

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  1. Georg-Hallmaier-Str. 6 D-81369 Munich, Germany Phone : ++49 / 89-72 44 13 0 Fax : ++49 / 89-72 44 13 10 E-mail : info@psysteme.de September 2009

  2. COLD MILLS STST / CARBON STEEL AL / COPPER / BRASS HOT MILLS STST / CARBON STEEL ALUMINIUM / COPPER COATING + PROCESS LINES METAL COATINGS PSYSTEME PROCESS-AUTOMATION MÜNCHEN GERMANY PSYSTEME USA PSYSTEME CHINA X-RAY THICKNESSPROFILE SHAPE / FLATNESS / WIDTH TRAINING SERVICE SPARES

  3. PRODUCT PORTFOLIO • X-RAY GAUGE THICKNESS - STATIC & CONTINOUS PROFILE COATING WEIGHT GAUGES FOR METAL COAT • FLATNESS SYSTEM - HOT • WIDTH GAUGE COMBI SYSTEM WITH THICKNESS • CROP SHEAR OPTIMISATION SYSTEM - HOT • SLAB MEASUREMENT SYSTEM - HOT • PLATE - SHAPE MEASUREMENT SYSTEM - HOT 3

  4. APPLICATIONS • HOT MILL -HOT STRIP MILLS - MINI MILLS - REVERSING MILLS - STECKEL MILLS • COLD MILL - TANDEM MILLS - REVERSING MILLS - SKIN PASS MILLS • PROCESS LINES - PICKLING LINES - INSPECTION LINES - LENGTH & CROSS SHEAR LINES - INLINE INSPECTION - THICKNESS & WIDTH FOR AUTOMOTIVE ZINC COATING LINES 4

  5. X-RAY THICKNESS GAUGES • MEASURING RANGES • X-RAY GENERATOR SELECTION BASED ON MATERIAL AND MAXIMUM THICKNESS RANGE 60 KV,STEEL UP TO 2.0 MMALUMINUM UP TO 30 MMCOPPER UP TO 1.5 MM 120 KV,STEEL UP TO 13.0 MM ALUMINUM UP TO 110 MMCOPPER UP TO 11.0 MM 240 KV,STEEL UP TO 30.0 MM ALUMINUM UP TO 145 MMCOPPER UP TO 30.0 MM 5

  6. SMARTCAL METHOD WITH INTEGRATED SAMPLES TO ADJUST FLUX ENERGY • TRUCOMP MATHEMATICAL ALLOY COMPENSATION MODEL BASED ON CHEMICAL COMPOSITION DATA CHEMICAL PRODUCT COMPOSITION STORED ON HARD • CONSTANT KV OPERATION ONE GAUGE COVERS TOTAL THICKNESS RANGE OPTIMUM KV RANGE PRE SELECTION • ABSOLUTE THICKNESS MEASUREMENT LINEARISATION NOT REQUIRED 6

  7. ELECTRONIC CABINET WARNING LIGHTS AIR CABLE TRACK / FESTOON A/C D JUNCTION -BOX WITH MANUAL CONTROL MAINTENANCE C-FRAME STATION A/C MOTOR CONTROL DISPLAY X-RAYGENERATOR CUSTOMER SUPPLY LS M PC INTELLIGENT GENERATOR DRIVER RACK & PINION DRIVE SYSTEM FOR ON / OFF LINE POSITIONING FREE POSITION SELECTIONSCANNING FOR PROFILE POWER REGULATOR CHILLER D = INTELLIGENT DETECTOR LS = LIMIT SWITCH M = A/C MOTOR A/C = AIR CONDITIONER REMOTE OPERATOR CONSOLE OPTIONAL AVAILABLE TCP/IP HOST COMPUTER DISPLAY PRINTER TYPICAL COLD STEEL GAUGE LAYOUT 7

  8. C-FRAME ELECTRONIC CABINET CAMERA 1 CAMERA 2 LINEAR TABLE AIR LINEAR TABLE CABLE TRACK MEASUREMENT FRAME A/C LASER SPEED D JUNCTION -BOX MAINTENANCE MAINTENANCE STATION STATION MOTOR CONTROL DISPLAY DISPLAY BACK LIGHT SOURCE CUSTOMER SUPPLY INDUSTRIAL PC INDUSTRIAL PC X-RAYGENERATOR GENERATOR DRIVER WIDTH GAUGE ONLINE / OFFLINE RAILS & DRIVE SYSTEM POWER CONSTANTER X-RAY GAUGE CHILLER REMOTE OPERATOR CONSOLE OPTIONAL AVAILABLE TCP/IP HOST COMPUTER DISPLAY PRINTER COMBINED INLINE INSPECTION SYSTEM 8

  9. ADVANTAGES FOR COLD MILLS AND PRODUCTION LINES • SYSTEM SUPPLIER FOR X-RAY SENSORS IN COMBOINATION WITH • OPTICAL SENSORS • CONTINUOUS TANDEM MILL : - X-RAY THICKNESS ENTRY • - INTERSTAND / EXIT • - HIGH ACCURACY WIDTH AT EXIT • REVERSING MILL: X-RAY GAUGES FOR ENTRY & EXIT WITH BUILD • IN LASER VELOCIMETERS FOR SPEED / LENGTH • PICKLING / ANNEALING: X-RAY THICKNESS AND PROFILE GAUGES COMBINED • LINES WITH HIGH ACCURACY WIDTH MEASUREMENT • PULPIT: COMMON MMI FOR ALL SENSORS • IN THE PLANT WITH: ARCHIVE SYSTEM FOR MULTIPLE USER MMI • - PRODUCTION DATA STORAGE • - COIL DATA TRANSFER INTERFACE TO HIGHER LEVELS 9

  10. CROSS PROFILING FOR HOT APPLICATIONS • ONE C-FRAME MEASUREMENT AT THE CENTER OF THE STRIP PROVIDES DEVIATION FROM TARGET THICKNESS FORAUTOMATICGAUGECONTROL • SECOND C-FRAME SCANS THE STRIP FROM EDGE TO EDGE • THICKNESS SIGNALS ARE COMPENSATED FOR STRIP FLUTTER, ANGLE & PASSLINE VARIATIONS BY PSYSTEME GAUGES • THE TWO GAUGE MEASUREMENTS ARE COMBINED TOGETHER WITH STRIP SPEED TO PROVIDE • PROFILE DISPLAY • CROWN CALCULATIONS • WEDGE CALCULATIONS • EDGE DROP CALCULATIONS • RIDGE DETECTION 10

  11. AIR A/C TCP/IP FLATNESS MAINTENANCE IR JUNCTION -BOX WITH MANUAL CONTROL STATION D DISPLAY CENTER- LINE C-FRAME A/C MOTOR CONTROL CP PC GENERATOR DRIVER FAA LS E M G RACK & PINION DRIVE SYSTEM REMOTE OPERATOR CONSOLE CHILLER CUSTOMER SUPPLY POWERREGULATOR HOST COMPUTER DISPLAY IR A/C D MAINTENANCE SCANNING C-FRAME CP A/C MOTOR CONTROL STATION JUNCTION -BOX WITH MANUAL CONTROL DISPLAY FAA FLATNESS AND WIDTH LS E M G PC TCP/IP RACK & PINION SCAN DRIVE SYSTEM AIR GENERATOR DRIVER TYPICAL HOT PROFILING SYSTEM LAYOUT 11

  12. TOTAL SYSTEM SOLUTION PSYSTEME LASER FLATNESS GAUGE TCP/IP-Ethernet PSYSTEME WIDTH GAUGE GAUGE SYSTEM PSYS HOT C/L X-RAY PSYS HOT SCAN X-RAY STRIP 12

  13. ADVANTAGES OF OUR X-RAY SYSTEMS • X-RAY GENERATOR WITH X-RAY TUBE IN ONE MODULE INSTALLED IN OIL FILLED PROTECTS EQUIPMENT AGAINST MILLVIBRATION AND SHOCKS • NO HIGH VOLTAGE CABLE REQUIRED • WITH CLOSED SHUTTER NO RADIATION AT MAX. VOLTAGE • 30 K Hz AC OPERATION – NO RIPPLE IN THE SIGNAL / LOW NOISE • X-RAY TUBE IS OPERATED WITH LOW mA GIVES LONG LIFE TIME • WIDE THICKNESS RANGE WITH NOISE BETTER 0.08% OVER FULL RANGE • 0.5 mm to 25 mm STABILITY BETTER 0.05 % OVER 30 HOURS • INTELLIGENT DETECTOR MODULE • - SIGNAL IS DIGITIZED DIRECT IN THE IONISATION CHAMBER • NO AMBIENT INFLUENCE ON THE SIGNAL • SOFTWARE SUPPORTED MODULE CHANGE IN THE EVENT OF FAILURE • - MINIMIZES SERVICE TIME • - MINIMUM OF SPARE HOLDING FOR MAXIMUM NUMBER OF GAUGES • IN THE PLANT 13

  14. WIDTH GAUGE CAMERA 2 CAMERA 1 LINEAR TABLE LINEAR TABLE MEASUREMENT FRAME STRIP BACK LIGHT SCAN DISTANCE SCAN DISTANCE CAMERA 1 CAMERA 2 SENSOR JUNCTION CABINET MONITOR MONITOR POWERREGULATOR OPERATOR VISUALISATION PRINTER ELECTRONIC ELECTRONIC 14

  15. A/C TERMINAL BOX TERMINAL BOX MONITOR SENSOR HEAD WITH 9 LASERS CAMERA CAMERA CAMERA VME SYSTEM COMPUTER OPERATOR PULPIT POWERREGULATOR PRINTER MONITOR A/C ELECTRONIC CABINET STRIP LASER FLATNESS GAUGE 15

  16. ADVANTAGES FOR HOT MILLS • COMPLETE SYSTEM SUPPLIER X-RAY AND OPTICAL/LASER • TECHNOLOGY MEASUREMENT EQUIPMENT • ROUGHING MILL : WIDTH / PLATE SHAPE / CROP OPTIMISATION • FINISHING MILL: FLATNESS / WIDTH / THICKNESS / CROSSPROFILE • PULPIT: COMMON MMI FOR ALL SENSORS • IN THE PLANT WITH ARCHIVE SYSTEM FOR • MULTIPLE USER MMI: - PRODUCTION DATA STORAGE • - COIL DATA TRANSFER INTERFACE TO HIGHER LEVELS • EXPERIENCE: PSYSTEME HAS 25 YEARS OF EXPERIENCE IN THIS TECHNOLOGY THIS IS AVAILABLE FOR YOUR • ENGINEERING AND PRODUCTION OPTIMISATION 16

  17. Measuring of „Width“, „Length“, „Format“ of hot / cold Plates with highest accuracy of +/- 2 mm Max Plate Length: 60 Meter Max Plate Width: 6000 mm Max Plate Thickness: 200 mm Max Plate Temperature: 1,150 °C PLATE SHAPE GAUGE (PSG) FOR PLATE MILLS

  18. PRODUCTION DATA ARCHIVE SYSTEM • USER INTERFACE SUPPORTS WEB BROWSERS ( i.e. Internet explorer, Netscape Navigator, Mozilla ) • SELECT DATA ( i.e. Search for Coil Id or Date ) • BROWSE THE ARCHIVED DATA BY MONTH / DATE • DISPLAY WITH DIFFERENT VIEWS • PRINT REPORTS USING THE DIFFERENT DATA • DELETE DATA SETS FROM ARCHIVE 18

  19. DESK TOP SYSTEM THICKNESS GAUGE <<SENDER>> COLLECTOR PROCESS WEB-SERVER APACHE / TOMCAT COIL DATA RECEIVER THICKNESS GAUGE DATA QUERY INTERNT BROWSER PRESENTATION SYSTEM JAVA SERVLETS STORE DATA QUERY WIDTH GAUGE <<SENDER>> COLLECTOR PROCESS COIL DATA QUERY RECEIVER WIDTH GAUGE DATA DBMS SQL DATABASE DESK TOP SYSTEM STORE DATA INTERNT BROWSER DISC STORAGE STORE DATA FLATNESS GAUGE <<SENDER>> COLLECTOR PROCESS COIL DATA RECEIVER FLATNESS GAUGE DATA DEPLOYED ON A SEPARATE SERVER TO PROVIDE PERFORMANCE AND TO SEPARATE THE ARCHIVE FROM GAUGE SYSTEM DESK TOP SYSTEM INTERNT BROWSER VIA TCP/IPNETWORK MULTIPLE CLIENT LICENSES POSSIBLE ARCHIVE SYSTEM 19

  20. MAIN SOFTWARE FEATURES • REAL-TIME SYSTEM • LINUX STANDARD SOFTWARE • MULTIPLE CLIENTS POSSIBLE • JAVA CLIENTS (RUN EVERYWHERE) • SQL-DATABASE • TCP/IP INTERFACE 20

  21. Mill control Standard Coil Report TCP/IP (others possible) Operator Station with Operator Interface Printer Maintenance Interface Production Archive (separate System, optional) TCP/IP SQL Database Data Server Database ORACLE Maintenance service laptop Temporary TCP/IP connection Real time kernel GAUGE COMPUTER SW - SYSTEM ARCHITECTURE 21

  22. REMOTE INTERFACE • LIVE, REAL - TIME INTERFACE TO GAUGE DATA VIA TCP/IP • MULTIPLE CLIENTS POSSIBLE • DIFFERENT INTERFACES FOR MAINTENANCE, OPERATION AND REPORTING 22

  23. MMI • WRITTEN IN JAVA • RUNS ON JAVA SUPPORTED PLATFORMS • RUNS ON MULTIPLE COMPUTERS AT THE SAME TIME • ONLY ONE CLIENT IS AUTHORIZED TO ENTER DATA INTO THE GAUGE • DIFFERENT ACCESS MODES HANDLED BY USER PRIVILEGES 23

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