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ARC Training Tools

Learn how to identify head hazards, choose appropriate head protection, know the limitations of head protection, and properly use and care for your helmet. Presented by Alabama Retail, in partnership with PPE.

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ARC Training Tools

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  1. ARC Training Tools • Alabama Retail is committed to partnering with our members to create and keep safe workplaces. • Be sure to check out all of the training tools that are available in our Safety Library. This training tool is brought to you by

  2. PPE: Head Protection 29 CFR 1910.135, 29 CFR 1915.155, 29 CFR 1926.100

  3. Session Objectives • You will be able to: • Identify head hazards • Choose appropriate head protection • Know the limitations of head protection • Use and take care of your head protection

  4. Hazard Assessments • Assess the workplace • Evaluate every job • Determine appropriate PPE • Certify the completion of the hazard assessment in writing

  5. Head Hazard Assessment • Falling objects • Exposed electrical conductors • Low-hanging obstructions

  6. Falling Objects • You are at risk when working below others • Incidents are difficult to anticipate • Most impact injuries occur to workers not wearing head protection • Most workers injured while doing normal jobs

  7. Exposed Electrical Conductors • Electrical shock or burns could occur • Head protection insulates and protects • Select right class of head protection

  8. Bump Hazards • Bumps, scrapes, bruises • Low-hanging pipes, steel structures, machinery components • Nonroutine cleaning or maintenance

  9. Head Hazards and Injuries—Any Questions? • Any questions about workplace hazards to your head?

  10. Hard Hat Design • Resist penetration • Absorb shock • High-density, light-weight polyethylene • Stamped with ANSI Z89 specifications

  11. Hard Hat Types • Type I–Top impact and penetration protection • Type II–Top and side impact and penetration protection • ANSI Z89.1

  12. Hard Hat Classes • Class C – No electrical protection • Class G – Low voltage (tested at 2,200 volts) • Class E – High voltage (tested at 20,000 volts)

  13. Hard Hat Testing • Temperature extremes • Impact resistance • Penetration resistance • Electrical insulation

  14. Standard Head Protection • Wide profile and brim • Increased ventilation • Sun protection • Suspension system • Ratchet systems • Brow pads

  15. Highly Protective Helmet • Impact and penetration resistance from all directions • Chin strap • Air vents molded into helmet • Crown pad and brow pad • Accessories

  16. High Temperature Hats • Advanced thermoplastic materials • Utilities, welding, foundries, steel mills • Meet NFPA 1977-1998 Standard • Exposed to 350ºF for 5 minutes • Resistant to radiant heat and flame

  17. Bump Caps • Protect against bumps, scrapes, cuts • Used when helmet or hard hat unnecessary • Made of lightweight hard plastic • May accommodate faceshields or visors • Do not meet ANSI Z89 standards

  18. Hard Hat Selection—Any Questions? • Any questions about choosing appropriate head protection?

  19. Wearing Hard Hats Backward • Type I hard hats have been tested • Crown must be symmetrical • Suspension must be reversed • Type II helmets should not be worn backward

  20. Stickers or Markings • Adhesive stickers will not chemically damage helmets • Stickers may cover cracks or other signs of damage • Keep stickers at least 3/4 inch away from edge of helmet • Engraving is restricted to underside of brim • Do not engrave the crown area or near suspension sockets

  21. Visibility • Increase visibility to equipment operators and vehicles • High-visibility colors • Fluorescent striping • Reflective striping

  22. Objects Inside a Hard Hat • Maintain clearance between shell and head • Metal part may reduce electrical insulation properties • Do not place objects above or below crown straps • Fabric winter liners or sunshades are acceptable

  23. Useful Life of a Hard Hat • Replace every 2 years if exposed to chemicals, sunlight, temperature extremes • Date codes are molded into brims • Replace if struck by a forcible blow

  24. Maintenance and Care • Clean with mild detergent and hot water • Inspect shell for damage or excess wear • Inspect suspension straps for cuts, frays, chemical damage • Never drill holes • Do not use paints or cleaning solvents

  25. Field Test Hard Hats • Compress shell sides inward 1 inch • Release pressure • Shell should return to original shape • Compare elasticity to new shell • Replace if not elastic or if it cracks

  26. Head Protection—Any Questions? • Any questions about the use and care of hard hats?

  27. Key Points to Remember • Follow recommendations in head hazard assessment • Wear the correct type and class of helmet for the hazards found • Inspect and clean hard hats daily • Limit stickers and other markings • Replace hard hats according to work conditions

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